Process Capability

Double-Side Polishing D263 Thin Glass

Double-Side Polishing D263 Thin Glass: D263 Thin Glass, CTE 7.2 x 10^-6 /K; TTV under 3 um. No MOQ, prototypes in 5-10 days, DFM review with every RFQ.

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Double-Side Polishing D263 Thin Glass – D263 Thin Glass (CTE 7.2 x 10^-6 /K, 350 nm – 2.0 um); Double-Side Polishing to TTV under 3 um. No minimum order; DFM review included with every RFQ.

Ask any process engineer what makes d263 thin glass difficult and the answer is specific: ultra-thin stock cannot take conventional clamping; parts are machined on wax or UV-tape carriers. Our double-side polishing line is tooled around exactly that – planetary double-side polishers with carrier plates – holding TTV under 3 um on parts from 0.1 – 10 mm thick.

Specification envelope

Material D263 Thin Glass (SCHOTT D 263 T eco)
Thermal expansion (CTE) 7.2 x 10^-6 /K
Service temperature 400 C (Tg 557 C)
Transmission range 350 nm – 2.0 um
Density 2.51 g/cm3
Knoop hardness 590 kg/mm2
Refractive index 1.523 @ 587 nm
Stock thickness 0.03 – 1.1 mm
Maximum blank size 440 x 360 mm
Process Double-Side Polishing
Working tolerance TTV under 3 um
Minimum feature Ra below 0.5 nm both faces
Surface finish 60/40 to 20/10 both faces
Thickness window 0.1 – 10 mm
Edge condition edge-rounded before DSP
RFQ inputs PDF/DXF/STEP drawing, quantity brackets, surface and edge spec

Process window

Double-Side Polishing earns its place through wafer-grade parallelism and sub-nanometer roughness on both faces simultaneously. Its boundary condition – parts must be round or near-round; strongly asymmetric outlines wedge in the carriers – is the first thing our DFM review checks.

Beyond this page, D263 Thin Glass routinely runs through etching, polishing, drilling, grinding in our shop – most real parts combine two or three of these steps.

DFM notes from the shop floor

Three items decide most of the cost and lead time on this work:

  • Material note: ultra-thin stock cannot take conventional clamping; parts are machined on wax or UV-tape carriers.
  • Process boundary: parts must be round or near-round; strongly asymmetric outlines wedge in the carriers.
  • Over-specification is the quiet budget killer: a 20/10 scratch-dig face costs roughly three times an 80/50 face, so grade each surface individually.

The full rules live in our tolerance design guide and holes and edges design guide.

Typical applications

The recurring buyers of double-side polishing d263 thin glass: medical diagnostics (flow cells, slides, microplate bottoms, cuvette windows); microfluidic devices (chips, manifolds, via plates, bonded stacks); led packaging (groove covers, phosphor carriers, package windows). Background reading on the underlying material science: SCHOTT D 263 thin glass.

The fastest route to a quote is geometry: use the 3D builder below, draw a dimensioned 2D drawing from it, or open the site-wide custom glass machining 3D + 2D builder for fully custom parts.

Engineers scoping this work usually also review thickness and flatness guide, glass wafer bonding, custom FTO glass.

Frequently asked questions

What equipment runs the double-side polishing work?

Planetary double-side polishers with carrier plates.

Is there a minimum order for double-side polishing d263 thin glass?

No. Single prototypes are accepted, and pricing steps down at 10, 100 and 1,000 pieces.

How fast can prototypes ship?

Machined prototypes ship in 5 – 10 working days. Coated or bonded parts add 1 – 2 weeks depending on queue slots.

What files do you need for a quote?

A dimensioned PDF plus DXF or STEP geometry. If only a sketch exists, our drawing review service formalizes it before quoting.

Do parts ship with inspection data?

Dimensional reports, surface certificates and material certs per melt are available; specify the level on the RFQ.

Specifications on this page were last reviewed by our engineering team in September 2026.

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FREQUENTLY ASKED QUESTIONS
What if my part does not match any standard builder?

Use the custom glass builder: choose shape (including ring or drawing-defined), size, thickness, optional holes, coating and edge/surface finish, set a tolerance, preview it in 3D and attach a drawing to the RFQ.

Which materials can the custom builder use?

Fused silica, quartz, JGS1/JGS2, Borofloat 33, alkali-free and borosilicate glass, optical and soda-lime glass, or a named custom material such as sapphire or Zerodur.

Need a different product family? Open the full 3D + 2D builder.

Engineering Review

Have a drawing for this process?

Upload it with your RFQ - engineering replies with a DFM note and firm lead time.