Process Capability

Lapping JGS1 Quartz Glass

Lapping JGS1 Quartz Glass: JGS1 Quartz Glass, CTE 0.55 x 10^-6 /K; flatness 1 - 3 um. No MOQ, prototypes in 5-10 days, DFM review with every RFQ.

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Quick answer: Lapping JGS1 Quartz Glass covers JGS1 Quartz Glass (CTE 0.55 x 10^-6 /K, 185 nm – 2.5 um (UV grade)); Lapping to flatness 1 – 3 um. Prototypes ship in 5-10 working days.

Ask any process engineer what makes jgs1 quartz glass difficult and the answer is specific: UV-grade surfaces must be polished without subsurface damage that scatters below 250 nm. Our lapping line is tooled around exactly that – cast-iron lap plates with boron carbide and alumina slurries – holding flatness 1 – 3 um on parts from 0.2 – 40 mm thick.

Specification envelope

Material JGS1 Quartz Glass (UV-grade synthetic, bubble class 0)
Thermal expansion (CTE) 0.55 x 10^-6 /K
Service temperature 1,100 C continuous
Transmission range 185 nm – 2.5 um (UV grade)
Density 2.20 g/cm3
Knoop hardness 500 kg/mm2
Refractive index 1.458 @ 587 nm
Stock thickness 0.10 – 30 mm
Maximum blank size 300 mm diameter
Process Lapping
Working tolerance flatness 1 – 3 um
Minimum feature thickness +/-0.003 mm
Surface finish Ra 0.2 – 0.6 um matte
Thickness window 0.2 – 40 mm
Edge condition not applicable
RFQ inputs PDF/DXF/STEP drawing, quantity brackets, surface and edge spec

Capabilities and limits

The core strength of Lapping is restoring flatness and parallelism on plates and repairing bowed stock. The honest limit: lapped faces are translucent-matte; optical clarity requires a subsequent polish. Both belong on the drawing before quoting, not after.

One material, many routes: on JGS1 Quartz Glass we also quote drilling, edge grinding, double-side polishing, dicing, and multi-step drawings are the norm rather than the exception.

Getting the drawing right

The shop-floor rules that matter here:

  • Material note: UV-grade surfaces must be polished without subsurface damage that scatters below 250 nm.
  • Process boundary: lapped faces are translucent-matte; optical clarity requires a subsequent polish.
  • Over-specification is the quiet budget killer: a 20/10 scratch-dig face costs roughly three times an 80/50 face, so grade each surface individually.

For the complete framework, see the tolerance design guide and the holes and edges design guide.

Typical applications

The recurring buyers of lapping jgs1 quartz glass: laser systems (windows, beam splitters, debris shields); aerospace optics (sensor windows, star-tracker flats, radiation-tolerant ports). Background reading on the underlying material science: RP Photonics: fused silica.

The fastest route to a quote is geometry: use the 3D configurator below, or the site-wide custom glass machining 3D builder for fully custom parts.

Engineers scoping this work usually also review JGS1 quartz glass, fused silica wafers 2-12 inch, ITO coated glass.

Common questions

What tolerances are achievable on JGS1 Quartz Glass parts?

Ground features hold +/-0.01 mm and lapped thickness reaches +/-0.003 mm. UV-grade surfaces must be polished without subsurface damage that scatters below 250 nm.

What thickness range do you stock for JGS1 Quartz Glass?

Standard stock spans 0.10 – 30 mm, with blanks up to 300 mm diameter. Other formats are sourced per order.

How does JGS1 Quartz Glass behave under heat?

CTE is 0.55 x 10^-6 /K and continuous service reaches 1,100 C continuous, which is what drives its use where deep-UV transmission to 185 nm matters.

What accuracy does lapping hold?

Flatness 1 – 3 um with minimum features of thickness +/-0.003 mm. Lapped faces are translucent-matte; optical clarity requires a subsequent polish.

What equipment runs the lapping work?

Cast-iron lap plates with boron carbide and alumina slurries.

Specifications on this page were last reviewed by our engineering team in July 2026.

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Engineering Review

Have a drawing for this process?

Upload it with your RFQ - engineering replies with a DFM note and firm lead time.

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