Quick answer: Lapping JGS1 Quartz Glass covers JGS1 Quartz Glass (CTE 0.55 x 10^-6 /K, 185 nm – 2.5 um (UV grade)); Lapping to flatness 1 – 3 um. Prototypes ship in 5-10 working days.
Ask any process engineer what makes jgs1 quartz glass difficult and the answer is specific: UV-grade surfaces must be polished without subsurface damage that scatters below 250 nm. Our lapping line is tooled around exactly that – cast-iron lap plates with boron carbide and alumina slurries – holding flatness 1 – 3 um on parts from 0.2 – 40 mm thick.
Specification envelope
| Material | JGS1 Quartz Glass (UV-grade synthetic, bubble class 0) |
|---|---|
| Thermal expansion (CTE) | 0.55 x 10^-6 /K |
| Service temperature | 1,100 C continuous |
| Transmission range | 185 nm – 2.5 um (UV grade) |
| Density | 2.20 g/cm3 |
| Knoop hardness | 500 kg/mm2 |
| Refractive index | 1.458 @ 587 nm |
| Stock thickness | 0.10 – 30 mm |
| Maximum blank size | 300 mm diameter |
| Process | Lapping |
| Working tolerance | flatness 1 – 3 um |
| Minimum feature | thickness +/-0.003 mm |
| Surface finish | Ra 0.2 – 0.6 um matte |
| Thickness window | 0.2 – 40 mm |
| Edge condition | not applicable |
| RFQ inputs | PDF/DXF/STEP drawing, quantity brackets, surface and edge spec |
Capabilities and limits
The core strength of Lapping is restoring flatness and parallelism on plates and repairing bowed stock. The honest limit: lapped faces are translucent-matte; optical clarity requires a subsequent polish. Both belong on the drawing before quoting, not after.
One material, many routes: on JGS1 Quartz Glass we also quote sandblasting, edge grinding, double-side polishing, ultrasonic machining, and multi-step drawings are the norm rather than the exception.
Getting the drawing right
Before sending the RFQ, check these against your drawing:
- Material note: UV-grade surfaces must be polished without subsurface damage that scatters below 250 nm.
- Process boundary: lapped faces are translucent-matte; optical clarity requires a subsequent polish.
- Over-specification is the quiet budget killer: a 20/10 scratch-dig face costs roughly three times an 80/50 face, so grade each surface individually.
For the complete framework, see the tolerance design guide and the holes and edges design guide.
Typical applications
lapping jgs1 quartz glass shows up across laser systems (windows, beam splitters, debris shields); aerospace optics (sensor windows, star-tracker flats, radiation-tolerant ports). Background reading on the underlying material science: RP Photonics: fused silica.
The fastest route to a quote is geometry: use the 3D builder below, draw a dimensioned 2D drawing from it, or open the site-wide custom glass machining 3D + 2D builder for fully custom parts.
Engineers scoping this work usually also review JGS1 quartz glass, fused silica wafers 2-12 inch, LED groove cover glass.
Common questions
What equipment runs the lapping work?
Cast-iron lap plates with boron carbide and alumina slurries.
Is there a minimum order for lapping jgs1 quartz glass?
No. Single prototypes are accepted, and pricing steps down at 10, 100 and 1,000 pieces.
How fast can prototypes ship?
Machined prototypes ship in 5 – 10 working days. Coated or bonded parts add 1 – 2 weeks depending on queue slots.
What files do you need for a quote?
A dimensioned PDF plus DXF or STEP geometry. If only a sketch exists, our drawing review service formalizes it before quoting.
Do parts ship with inspection data?
Dimensional reports, surface certificates and material certs per melt are available; specify the level on the RFQ.
Specifications on this page were last reviewed by our engineering team in September 2026.