Process Capability

Polishing Alkali-Free Glass

Polishing Alkali-Free Glass: Alkali-Free Glass, CTE 3.2 x 10^-6 /K; flatness to lambda/4 per 25 mm. No MOQ, prototypes in 5-10 days, DFM review with every RFQ...

Polishing Alkali-Free Glass

Polishing Alkali-Free Glass – Alkali-Free Glass (CTE 3.2 x 10^-6 /K, 350 nm – 2.0 um); Polishing to flatness to lambda/4 per 25 mm. No minimum order; DFM review included with every RFQ.

The combination of Alkali-Free Glass and Polishing comes up constantly in RFQs for a reason – the material offers display-grade surface quality, and Polishing is the right way to get accurate geometry into it. Expect flatness to lambda/4 per 25 mm and scratch-dig 40/20 to 20/10.

The numbers

Material Alkali-Free Glass (AF32 / EAGLE-class display glass)
Thermal expansion (CTE) 3.2 x 10^-6 /K
Service temperature 600 C (Tg 717 C)
Transmission range 350 nm – 2.0 um
Density 2.43 g/cm3
Knoop hardness 590 kg/mm2
Refractive index 1.51 @ 587 nm
Stock thickness 0.10 – 1.1 mm
Maximum blank size 400 x 300 mm
Process Polishing
Working tolerance flatness to lambda/4 per 25 mm
Minimum feature Ra below 1 nm
Surface finish scratch-dig 40/20 to 20/10
Thickness window 0.2 – 50 mm
Edge condition polished bevels available
RFQ inputs PDF/DXF/STEP drawing, quantity brackets, surface and edge spec

Design guidance

The shop-floor rules that matter here:

  • Material note: thin sheets below 0.3 mm demand carrier-supported handling through every step.
  • Process boundary: steep aspect parts and deep pockets polish unevenly; those faces are specified as fine-ground.
  • Over-specification is the quiet budget killer: a 20/10 scratch-dig face costs roughly three times an 80/50 face, so grade each surface individually.

The full rules live in our tolerance design guide and holes and edges design guide.

Capabilities and limits

The core strength of Polishing is optical-grade faces with certified scratch-dig and interferometer-verified flatness. The honest limit: steep aspect parts and deep pockets polish unevenly; those faces are specified as fine-ground. Both belong on the drawing before quoting, not after.

One material, many routes: on Alkali-Free Glass we also quote lapping, etching, grinding, dicing, and multi-step drawings are the norm rather than the exception.

Application context

polishing alkali-free glass shows up across industrial displays (touch covers, gauge windows, printed bezels); mems devices (cap wafers, TGV substrates, motion-sensor lids); oled packaging (cover lids, frit-seal frames, fill-port plates). Background reading on the underlying material science: SCHOTT AF 32 eco.

The fastest route to a quote is geometry: use the 3D configurator below, or the site-wide custom glass machining 3D builder for fully custom parts.

Engineers scoping this work usually also review optical polishing capability, alkali-free display glass, laser glass cutting.

Frequently asked questions

What tolerances are achievable on Alkali-Free Glass parts?

Ground features hold +/-0.01 mm and lapped thickness reaches +/-0.003 mm. Thin sheets below 0.3 mm demand carrier-supported handling through every step.

What thickness range do you stock for Alkali-Free Glass?

Standard stock spans 0.10 – 1.1 mm, with blanks up to 400 x 300 mm. Other formats are sourced per order.

How does Alkali-Free Glass behave under heat?

CTE is 3.2 x 10^-6 /K and continuous service reaches 600 C (Tg 717 C), which is what drives its use where no alkali ion migration into TFT or sensor layers matters.

What accuracy does polishing hold?

Flatness to lambda/4 per 25 mm with minimum features of Ra below 1 nm. Steep aspect parts and deep pockets polish unevenly; those faces are specified as fine-ground.

What equipment runs the polishing work?

Pitch and polyurethane pad polishers with cerium oxide slurry.

Specifications on this page were last reviewed by our engineering team in July 2026.

Configure in 3D

3D Builder

Need a different product family? Open the full 3D builder.

Engineering Review

Have a drawing for this process?

Upload it with your RFQ - engineering replies with a DFM note and firm lead time.

Exit mobile version