Process Capability

Polishing D263 Thin Glass

Polishing D263 Thin Glass: D263 Thin Glass, CTE 7.2 x 10^-6 /K; flatness to lambda/4 per 25 mm. No MOQ, prototypes in 5-10 days, DFM review with every RFQ.

Polishing D263 Thin Glass

Polishing D263 Thin Glass: D263 Thin Glass (CTE 7.2 x 10^-6 /K, 350 nm – 2.0 um); Polishing to flatness to lambda/4 per 25 mm. Single-piece prototypes to production volumes, quoted from your drawing.

Ask any process engineer what makes d263 thin glass difficult and the answer is specific: ultra-thin stock cannot take conventional clamping; parts are machined on wax or UV-tape carriers. Our polishing line is tooled around exactly that – pitch and polyurethane pad polishers with cerium oxide slurry – holding flatness to lambda/4 per 25 mm on parts from 0.2 – 50 mm thick.

Specification envelope

Material D263 Thin Glass (SCHOTT D 263 T eco)
Thermal expansion (CTE) 7.2 x 10^-6 /K
Service temperature 400 C (Tg 557 C)
Transmission range 350 nm – 2.0 um
Density 2.51 g/cm3
Knoop hardness 590 kg/mm2
Refractive index 1.523 @ 587 nm
Stock thickness 0.03 – 1.1 mm
Maximum blank size 440 x 360 mm
Process Polishing
Working tolerance flatness to lambda/4 per 25 mm
Minimum feature Ra below 1 nm
Surface finish scratch-dig 40/20 to 20/10
Thickness window 0.2 – 50 mm
Edge condition polished bevels available
RFQ inputs PDF/DXF/STEP drawing, quantity brackets, surface and edge spec

Capabilities and limits

The core strength of Polishing is optical-grade faces with certified scratch-dig and interferometer-verified flatness. The honest limit: steep aspect parts and deep pockets polish unevenly; those faces are specified as fine-ground. Both belong on the drawing before quoting, not after.

One material, many routes: on D263 Thin Glass we also quote edge grinding, dicing, etching, and multi-step drawings are the norm rather than the exception.

Design guidance

Before sending the RFQ, check these against your drawing:

  • Material note: ultra-thin stock cannot take conventional clamping; parts are machined on wax or UV-tape carriers.
  • Process boundary: steep aspect parts and deep pockets polish unevenly; those faces are specified as fine-ground.
  • Over-specification is the quiet budget killer: a 20/10 scratch-dig face costs roughly three times an 80/50 face, so grade each surface individually.

The full rules live in our tolerance design guide and holes and edges design guide.

Who orders this

The recurring buyers of polishing d263 thin glass: oled packaging (cover lids, frit-seal frames, fill-port plates); led packaging (groove covers, phosphor carriers, package windows); medical diagnostics (flow cells, slides, microplate bottoms, cuvette windows). Background reading on the underlying material science: SCHOTT D 263 thin glass.

Dimensions still moving? Configure this part live in the 3D builder below, or open the full custom glass machining 3D builder to start from a blank canvas.

Useful companion pages: optical polishing capability, glass wafer coring, FTO conductive glass.

Common questions

What tolerances are achievable on D263 Thin Glass parts?

Ground features hold +/-0.01 mm and lapped thickness reaches +/-0.003 mm. Ultra-thin stock cannot take conventional clamping; parts are machined on wax or UV-tape carriers.

What thickness range do you stock for D263 Thin Glass?

Standard stock spans 0.03 – 1.1 mm, with blanks up to 440 x 360 mm. Other formats are sourced per order.

How does D263 Thin Glass behave under heat?

CTE is 7.2 x 10^-6 /K and continuous service reaches 400 C (Tg 557 C), which is what drives its use where down-drawn fire-polished surfaces matters.

What accuracy does polishing hold?

Flatness to lambda/4 per 25 mm with minimum features of Ra below 1 nm. Steep aspect parts and deep pockets polish unevenly; those faces are specified as fine-ground.

Specifications on this page were last reviewed by our engineering team in July 2026.

Configure in 3D

3D Builder

PRECISION GLASS 3D
3D Precision Glass Configurator Build a visual 3D preview for custom precision glass parts, including wafers, microfluidic chips, coated glass, optical filters, and machined quartz plates. This tool is for visual configuration only. Final dimensions, tolerances, materials, coatings, and manufacturability will be reviewed from your drawing or specification.
3D GLASS PREVIEW Visual Specification

Custom Glass Builder

Interactive visual preview for custom precision glass configuration.

SP SPEC SUMMARY:
Import Code (One-Click Recall)

Save this code before you leave — it is the only way to recall this exact model. If you lose it, your configuration cannot be restored.

SUBMIT RFQ — ENGINEERING REVIEW Your current 3D configuration and specification summary are attached automatically. Attach a drawing if you have one.
Arithmetic verification image

FREQUENTLY ASKED QUESTIONS
What if my part does not match any standard builder?

Use the custom glass builder: choose shape (including ring or drawing-defined), size, thickness, optional holes, coating and edge/surface finish, set a tolerance, preview it in 3D and attach a drawing to the RFQ.

Which materials can the custom builder use?

Fused silica, quartz, JGS1/JGS2, Borofloat 33, alkali-free and borosilicate glass, optical and soda-lime glass, or a named custom material such as sapphire or Zerodur.

Need a different product family? Open the full 3D builder.

Engineering Review

Have a drawing for this process?

Upload it with your RFQ - engineering replies with a DFM note and firm lead time.