Process Capability

Polishing JGS1 Quartz Glass

Polishing JGS1 Quartz Glass: JGS1 Quartz Glass, CTE 0.55 x 10^-6 /K; flatness to lambda/4 per 25 mm. No MOQ, prototypes in 5-10 days, DFM review with every RF...

Polishing JGS1 Quartz Glass

Quick answer: Polishing JGS1 Quartz Glass covers JGS1 Quartz Glass (CTE 0.55 x 10^-6 /K, 185 nm – 2.5 um (UV grade)); Polishing to flatness to lambda/4 per 25 mm. Prototypes ship in 5-10 working days.

The combination of JGS1 Quartz Glass and Polishing comes up constantly in RFQs for a reason – the material offers no bubbles or inclusions in the uv path, and Polishing is the right way to get accurate geometry into it. Expect flatness to lambda/4 per 25 mm and scratch-dig 40/20 to 20/10.

The numbers

Material JGS1 Quartz Glass (UV-grade synthetic, bubble class 0)
Thermal expansion (CTE) 0.55 x 10^-6 /K
Service temperature 1,100 C continuous
Transmission range 185 nm – 2.5 um (UV grade)
Density 2.20 g/cm3
Knoop hardness 500 kg/mm2
Refractive index 1.458 @ 587 nm
Stock thickness 0.10 – 30 mm
Maximum blank size 300 mm diameter
Process Polishing
Working tolerance flatness to lambda/4 per 25 mm
Minimum feature Ra below 1 nm
Surface finish scratch-dig 40/20 to 20/10
Thickness window 0.2 – 50 mm
Edge condition polished bevels available
RFQ inputs PDF/DXF/STEP drawing, quantity brackets, surface and edge spec

DFM notes from the shop floor

Three items decide most of the cost and lead time on this work:

  • Material note: UV-grade surfaces must be polished without subsurface damage that scatters below 250 nm.
  • Process boundary: steep aspect parts and deep pockets polish unevenly; those faces are specified as fine-ground.
  • Over-specification is the quiet budget killer: a 20/10 scratch-dig face costs roughly three times an 80/50 face, so grade each surface individually.

The full rules live in our tolerance design guide and holes and edges design guide.

Capabilities and limits

The core strength of Polishing is optical-grade faces with certified scratch-dig and interferometer-verified flatness. The honest limit: steep aspect parts and deep pockets polish unevenly; those faces are specified as fine-ground. Both belong on the drawing before quoting, not after.

One material, many routes: on JGS1 Quartz Glass we also quote sandblasting, cnc machining, dicing, drilling, and multi-step drawings are the norm rather than the exception.

Application context

polishing jgs1 quartz glass shows up across laser systems (windows, beam splitters, debris shields); aerospace optics (sensor windows, star-tracker flats, radiation-tolerant ports). Background reading on the underlying material science: RP Photonics: fused silica.

The fastest route to a quote is geometry: use the 3D configurator below, or the site-wide custom glass machining 3D builder for fully custom parts.

Engineers scoping this work usually also review JGS1 quartz glass, fused silica wafers 2-12 inch, high-temperature quartz windows.

Buyer questions, answered

What tolerances are achievable on JGS1 Quartz Glass parts?

Ground features hold +/-0.01 mm and lapped thickness reaches +/-0.003 mm. UV-grade surfaces must be polished without subsurface damage that scatters below 250 nm.

What thickness range do you stock for JGS1 Quartz Glass?

Standard stock spans 0.10 – 30 mm, with blanks up to 300 mm diameter. Other formats are sourced per order.

How does JGS1 Quartz Glass behave under heat?

CTE is 0.55 x 10^-6 /K and continuous service reaches 1,100 C continuous, which is what drives its use where deep-UV transmission to 185 nm matters.

What accuracy does polishing hold?

Flatness to lambda/4 per 25 mm with minimum features of Ra below 1 nm. Steep aspect parts and deep pockets polish unevenly; those faces are specified as fine-ground.

What equipment runs the polishing work?

Pitch and polyurethane pad polishers with cerium oxide slurry.

Specifications on this page were last reviewed by our engineering team in July 2026.

Configure in 3D

3D Builder

PRECISION GLASS 3D
3D Precision Glass Configurator Build a visual 3D preview for custom precision glass parts, including wafers, microfluidic chips, coated glass, optical filters, and machined quartz plates. This tool is for visual configuration only. Final dimensions, tolerances, materials, coatings, and manufacturability will be reviewed from your drawing or specification.
3D GLASS PREVIEW Visual Specification

Custom Glass Builder

Interactive visual preview for custom precision glass configuration.

SP SPEC SUMMARY:
Import Code (One-Click Recall)

Save this code before you leave — it is the only way to recall this exact model. If you lose it, your configuration cannot be restored.

SUBMIT RFQ — ENGINEERING REVIEW Your current 3D configuration and specification summary are attached automatically. Attach a drawing if you have one.
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FREQUENTLY ASKED QUESTIONS
What if my part does not match any standard builder?

Use the custom glass builder: choose shape (including ring or drawing-defined), size, thickness, optional holes, coating and edge/surface finish, set a tolerance, preview it in 3D and attach a drawing to the RFQ.

Which materials can the custom builder use?

Fused silica, quartz, JGS1/JGS2, Borofloat 33, alkali-free and borosilicate glass, optical and soda-lime glass, or a named custom material such as sapphire or Zerodur.

Need a different product family? Open the full 3D builder.

Engineering Review

Have a drawing for this process?

Upload it with your RFQ - engineering replies with a DFM note and firm lead time.