Process Capability

Polishing JGS1 Quartz Glass

Polishing JGS1 Quartz Glass: JGS1 Quartz Glass, CTE 0.55 x 10^-6 /K; flatness to lambda/4 per 25 mm. No MOQ, prototypes in 5-10 days, DFM review with every RF...

Polishing JGS1 Quartz Glass

Quick answer: Polishing JGS1 Quartz Glass covers JGS1 Quartz Glass (CTE 0.55 x 10^-6 /K, 185 nm – 2.5 um (UV grade)); Polishing to flatness to lambda/4 per 25 mm. Prototypes ship in 5-10 working days.

The combination of JGS1 Quartz Glass and Polishing comes up constantly in RFQs for a reason – the material offers no bubbles or inclusions in the uv path, and Polishing is the right way to get accurate geometry into it. Expect flatness to lambda/4 per 25 mm and scratch-dig 40/20 to 20/10.

The numbers

Material JGS1 Quartz Glass (UV-grade synthetic, bubble class 0)
Thermal expansion (CTE) 0.55 x 10^-6 /K
Service temperature 1,100 C continuous
Transmission range 185 nm – 2.5 um (UV grade)
Density 2.20 g/cm3
Knoop hardness 500 kg/mm2
Refractive index 1.458 @ 587 nm
Stock thickness 0.10 – 30 mm
Maximum blank size 300 mm diameter
Process Polishing
Working tolerance flatness to lambda/4 per 25 mm
Minimum feature Ra below 1 nm
Surface finish scratch-dig 40/20 to 20/10
Thickness window 0.2 – 50 mm
Edge condition polished bevels available
RFQ inputs PDF/DXF/STEP drawing, quantity brackets, surface and edge spec

DFM notes from the shop floor

Before sending the RFQ, check these against your drawing:

  • Material note: UV-grade surfaces must be polished without subsurface damage that scatters below 250 nm.
  • Process boundary: steep aspect parts and deep pockets polish unevenly; those faces are specified as fine-ground.
  • Over-specification is the quiet budget killer: a 20/10 scratch-dig face costs roughly three times an 80/50 face, so grade each surface individually.

The full rules live in our tolerance design guide and holes and edges design guide.

Capabilities and limits

The core strength of Polishing is optical-grade faces with certified scratch-dig and interferometer-verified flatness. The honest limit: steep aspect parts and deep pockets polish unevenly; those faces are specified as fine-ground. Both belong on the drawing before quoting, not after.

One material, many routes: on JGS1 Quartz Glass we also quote sandblasting, laser cutting, drilling, etching, and multi-step drawings are the norm rather than the exception.

Application context

The recurring buyers of polishing jgs1 quartz glass: laser systems (windows, beam splitters, debris shields); aerospace optics (sensor windows, star-tracker flats, radiation-tolerant ports). Background reading on the underlying material science: RP Photonics: fused silica.

The fastest route to a quote is geometry: use the 3D builder below, draw a dimensioned 2D drawing from it, or open the site-wide custom glass machining 3D + 2D builder for fully custom parts.

Engineers scoping this work usually also review JGS1 quartz glass, fused silica wafers 2-12 inch, special-shaped glass plates.

Buyer questions, answered

What equipment runs the polishing work?

Pitch and polyurethane pad polishers with cerium oxide slurry.

Is there a minimum order for polishing jgs1 quartz glass?

No. Single prototypes are accepted, and pricing steps down at 10, 100 and 1,000 pieces.

How fast can prototypes ship?

Machined prototypes ship in 5 – 10 working days. Coated or bonded parts add 1 – 2 weeks depending on queue slots.

What files do you need for a quote?

A dimensioned PDF plus DXF or STEP geometry. If only a sketch exists, our drawing review service formalizes it before quoting.

Do parts ship with inspection data?

Dimensional reports, surface certificates and material certs per melt are available; specify the level on the RFQ.

Specifications on this page were last reviewed by our engineering team in September 2026.

Configure in 3D, draw in 2D

3D Model & 2D Drawing Builder

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Engineering Review

Have a drawing for this process?

Upload it with your RFQ - engineering replies with a DFM note and firm lead time.

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