Process Capability

Polishing JGS2 Quartz Glass

Polishing JGS2 Quartz Glass: JGS2 Quartz Glass, CTE 0.55 x 10^-6 /K; flatness to lambda/4 per 25 mm. No MOQ, prototypes in 5-10 days, DFM review with every RF...

Polishing JGS2 Quartz Glass

Polishing JGS2 Quartz Glass – JGS2 Quartz Glass (CTE 0.55 x 10^-6 /K, 220 nm – 2.5 um); Polishing to flatness to lambda/4 per 25 mm. No minimum order; DFM review included with every RFQ.

The combination of JGS2 Quartz Glass and Polishing comes up constantly in RFQs for a reason – the material offers lower oh than jgs1, and Polishing is the right way to get accurate geometry into it. Expect flatness to lambda/4 per 25 mm and scratch-dig 40/20 to 20/10.

The numbers

Material JGS2 Quartz Glass (Optical grade, bubble class 1)
Thermal expansion (CTE) 0.55 x 10^-6 /K
Service temperature 1,100 C continuous
Transmission range 220 nm – 2.5 um
Density 2.20 g/cm3
Knoop hardness 500 kg/mm2
Refractive index 1.458 @ 587 nm
Stock thickness 0.20 – 40 mm
Maximum blank size 300 mm diameter
Process Polishing
Working tolerance flatness to lambda/4 per 25 mm
Minimum feature Ra below 1 nm
Surface finish scratch-dig 40/20 to 20/10
Thickness window 0.2 – 50 mm
Edge condition polished bevels available
RFQ inputs PDF/DXF/STEP drawing, quantity brackets, surface and edge spec

Specification advice

Before sending the RFQ, check these against your drawing:

  • Material note: thicker blanks need stress-relief annealing before tight-flatness grinding.
  • Process boundary: steep aspect parts and deep pockets polish unevenly; those faces are specified as fine-ground.
  • Over-specification is the quiet budget killer: a 20/10 scratch-dig face costs roughly three times an 80/50 face, so grade each surface individually.

For the complete framework, see the tolerance design guide and the holes and edges design guide.

Process window

Polishing earns its place through optical-grade faces with certified scratch-dig and interferometer-verified flatness. Its boundary condition – steep aspect parts and deep pockets polish unevenly; those faces are specified as fine-ground – is the first thing our DFM review checks.

Beyond this page, JGS2 Quartz Glass routinely runs through lapping, etching, dicing, ultrasonic machining in our shop – most real parts combine two or three of these steps.

Where these parts end up

polishing jgs2 quartz glass shows up across scientific instruments (reference flats, cells, prism mounts, stage inserts); mems devices (cap wafers, TGV substrates, motion-sensor lids); aerospace optics (sensor windows, star-tracker flats, radiation-tolerant ports). Background reading on the underlying material science: ScienceDirect: fused quartz.

The fastest route to a quote is geometry: use the 3D builder below, draw a dimensioned 2D drawing from it, or open the site-wide custom glass machining 3D + 2D builder for fully custom parts.

Engineers scoping this work usually also review optical polishing capability, fused silica wafers 2-12 inch, AR coating process.

Frequently asked questions

What equipment runs the polishing work?

Pitch and polyurethane pad polishers with cerium oxide slurry.

Is there a minimum order for polishing jgs2 quartz glass?

No. Single prototypes are accepted, and pricing steps down at 10, 100 and 1,000 pieces.

How fast can prototypes ship?

Machined prototypes ship in 5 – 10 working days. Coated or bonded parts add 1 – 2 weeks depending on queue slots.

What files do you need for a quote?

A dimensioned PDF plus DXF or STEP geometry. If only a sketch exists, our drawing review service formalizes it before quoting.

Specifications on this page were last reviewed by our engineering team in September 2026.

Configure in 3D, draw in 2D

3D Model & 2D Drawing Builder

PRECISION GLASS 3D
3D Precision Glass Configurator Build a visual 3D preview for custom precision glass parts, including wafers, microfluidic chips, coated glass, optical filters, and machined quartz plates. This tool is for visual configuration only. Final dimensions, tolerances, materials, coatings, and manufacturability will be reviewed from your drawing or specification.
3D GLASS PREVIEW Visual Specification

Custom Glass Builder

Interactive visual preview for custom precision glass configuration.

SP SPEC SUMMARY:
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FREQUENTLY ASKED QUESTIONS
What if my part does not match any standard builder?

Use the custom glass builder: choose shape (including ring or drawing-defined), size, thickness, optional holes, coating and edge/surface finish, set a tolerance, preview it in 3D and attach a drawing to the RFQ.

Which materials can the custom builder use?

Fused silica, quartz, JGS1/JGS2, Borofloat 33, alkali-free and borosilicate glass, optical and soda-lime glass, or a named custom material such as sapphire or Zerodur.

Need a different product family? Open the full 3D + 2D builder.

Engineering Review

Have a drawing for this process?

Upload it with your RFQ - engineering replies with a DFM note and firm lead time.