Process Capability

Laser Cutting D263 Thin Glass

Laser Cutting D263 Thin Glass: D263 Thin Glass, CTE 7.2 x 10^-6 /K; +/-0.02 mm contour. No MOQ, prototypes in 5-10 days, DFM review with every RFQ.

Laser Cutting D263 Thin Glass

Laser Cutting D263 Thin Glass – D263 Thin Glass (CTE 7.2 x 10^-6 /K, 350 nm – 2.0 um); Laser Cutting to +/-0.02 mm contour. No minimum order; DFM review included with every RFQ.

We laser-cut D263 Thin Glass daily, in thicknesses from 0.03 – 6 mm. The controlling numbers: +/-0.02 mm contour working tolerance, 0.10 mm hole diameter minimum features, and sealed edge, chip-free off the machine. Where the drawing asks for more, downstream lapping and polishing take over.

Specifications at a glance

Material D263 Thin Glass (SCHOTT D 263 T eco)
Thermal expansion (CTE) 7.2 x 10^-6 /K
Service temperature 400 C (Tg 557 C)
Transmission range 350 nm – 2.0 um
Density 2.51 g/cm3
Knoop hardness 590 kg/mm2
Refractive index 1.523 @ 587 nm
Stock thickness 0.03 – 1.1 mm
Maximum blank size 440 x 360 mm
Process Laser Cutting
Working tolerance +/-0.02 mm contour
Minimum feature 0.10 mm hole diameter
Surface finish sealed edge, chip-free
Thickness window 0.03 – 6 mm
Edge condition filamentation edge, optional post-polish
RFQ inputs PDF/DXF/STEP drawing, quantity brackets, surface and edge spec

Capabilities and limits

The core strength of Laser Cutting is chip-free free-form contours and dense hole arrays in thin and ultra-thin glass. The honest limit: aspect ratio in a single pass tops out near 10:1; thicker sections shift to coring or ultrasonic work. Both belong on the drawing before quoting, not after.

One material, many routes: on D263 Thin Glass we also quote edge grinding, drilling, double-side polishing, cnc machining, and multi-step drawings are the norm rather than the exception.

Specification advice

Before sending the RFQ, check these against your drawing:

  • Material note: ultra-thin stock cannot take conventional clamping; parts are machined on wax or UV-tape carriers.
  • Process boundary: aspect ratio in a single pass tops out near 10:1; thicker sections shift to coring or ultrasonic work.
  • Over-specification is the quiet budget killer: a 20/10 scratch-dig face costs roughly three times an 80/50 face, so grade each surface individually.

For the complete framework, see the tolerance design guide and the holes and edges design guide.

Application context

Orders for laser cutting d263 thin glass cluster in led packaging (groove covers, phosphor carriers, package windows); microfluidic devices (chips, manifolds, via plates, bonded stacks); medical diagnostics (flow cells, slides, microplate bottoms, cuvette windows). Background reading on the underlying material science: SCHOTT D 263 thin glass.

Dimensions still moving? Configure this part live in the 3D builder below, or open the full custom glass machining 3D builder to start from a blank canvas.

For adjacent specifications, see laser glass cutting, beam splitter glass, optical polishing capability.

Buyer questions, answered

What tolerances are achievable on D263 Thin Glass parts?

Ground features hold +/-0.01 mm and lapped thickness reaches +/-0.003 mm. Ultra-thin stock cannot take conventional clamping; parts are machined on wax or UV-tape carriers.

What thickness range do you stock for D263 Thin Glass?

Standard stock spans 0.03 – 1.1 mm, with blanks up to 440 x 360 mm. Other formats are sourced per order.

How does D263 Thin Glass behave under heat?

CTE is 7.2 x 10^-6 /K and continuous service reaches 400 C (Tg 557 C), which is what drives its use where down-drawn fire-polished surfaces matters.

What accuracy does laser cutting hold?

+/-0.02 mm contour with minimum features of 0.10 mm hole diameter. Aspect ratio in a single pass tops out near 10:1; thicker sections shift to coring or ultrasonic work.

What equipment runs the laser cutting work?

Picosecond and CO2 laser stations with vision registration.

Specifications on this page were last reviewed by our engineering team in July 2026.

Configure in 3D

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3D Precision Glass Configurator Build a visual 3D preview for custom precision glass parts, including wafers, microfluidic chips, coated glass, optical filters, and machined quartz plates. This tool is for visual configuration only. Final dimensions, tolerances, materials, coatings, and manufacturability will be reviewed from your drawing or specification.
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FREQUENTLY ASKED QUESTIONS
What if my part does not match any standard builder?

Use the custom glass builder: choose shape (including ring or drawing-defined), size, thickness, optional holes, coating and edge/surface finish, set a tolerance, preview it in 3D and attach a drawing to the RFQ.

Which materials can the custom builder use?

Fused silica, quartz, JGS1/JGS2, Borofloat 33, alkali-free and borosilicate glass, optical and soda-lime glass, or a named custom material such as sapphire or Zerodur.

Need a different product family? Open the full 3D builder.

Engineering Review

Have a drawing for this process?

Upload it with your RFQ - engineering replies with a DFM note and firm lead time.