Process Capability

Dicing Soda-Lime Glass

Dicing Soda-Lime Glass: Soda-Lime Glass, CTE 9.0 x 10^-6 /K; +/-0.01 mm index accuracy. No MOQ, prototypes in 5-10 days, DFM review with every RFQ.

Dicing Soda-Lime Glass

Dicing Soda-Lime Glass: Soda-Lime Glass (CTE 9.0 x 10^-6 /K, 360 nm – 2.0 um); Dicing to +/-0.01 mm index accuracy. Single-piece prototypes to production volumes, quoted from your drawing.

dicing soda-lime glass is a materials problem before it is a machining problem. Soda-Lime Glass has lowest cost per square meter and a Knoop hardness of 585 kg/mm2, so the dicing recipe – feeds, coolant, tooling – differs from what works on ordinary float glass. The line runs automatic dicing saws with resin and metal-bond blades and holds +/-0.01 mm index accuracy.

Key parameters

Material Soda-Lime Glass (Float per ASTM C1036, low-iron option)
Thermal expansion (CTE) 9.0 x 10^-6 /K
Service temperature 350 C continuous
Transmission range 360 nm – 2.0 um
Density 2.50 g/cm3
Knoop hardness 585 kg/mm2
Refractive index 1.52 @ 587 nm
Stock thickness 0.40 – 19 mm
Maximum blank size 1,000 x 800 mm
Process Dicing
Working tolerance +/-0.01 mm index accuracy
Minimum feature 30 um kerf
Surface finish edge chipping under 15 um
Thickness window 0.05 – 3 mm
Edge condition saw edge, optional etch relief
RFQ inputs PDF/DXF/STEP drawing, quantity brackets, surface and edge spec

Getting the drawing right

Before sending the RFQ, check these against your drawing:

  • Material note: higher CTE means edge chips propagate under thermal load, so edge finishing quality drives reliability.
  • Process boundary: straight-line cuts only; contours route to laser cutting instead.
  • Over-specification is the quiet budget killer: a 20/10 scratch-dig face costs roughly three times an 80/50 face, so grade each surface individually.

For the complete framework, see the tolerance design guide and the holes and edges design guide.

Manufacturing capability

The core strength of Dicing is singulating wafers into dies with tight index accuracy and low chipping. The honest limit: straight-line cuts only; contours route to laser cutting instead. Both belong on the drawing before quoting, not after.

One material, many routes: on Soda-Lime Glass we also quote coring, lapping, cnc machining, ultrasonic machining, and multi-step drawings are the norm rather than the exception.

Typical applications

The recurring buyers of dicing soda-lime glass: led packaging (groove covers, phosphor carriers, package windows); industrial displays (touch covers, gauge windows, printed bezels). Background reading on the underlying material science: ASTM C1036 flat glass standard.

Dimensions still moving? Configure this part live in the 3D builder below, or open the full custom glass machining 3D builder to start from a blank canvas.

For adjacent specifications, see ultra-thin glass materials, wafer dicing process, optical glass options.

Common questions

What tolerances are achievable on Soda-Lime Glass parts?

Ground features hold +/-0.01 mm and lapped thickness reaches +/-0.003 mm. Higher CTE means edge chips propagate under thermal load, so edge finishing quality drives reliability.

What thickness range do you stock for Soda-Lime Glass?

Standard stock spans 0.40 – 19 mm, with blanks up to 1,000 x 800 mm. Other formats are sourced per order.

How does Soda-Lime Glass behave under heat?

CTE is 9.0 x 10^-6 /K and continuous service reaches 350 C continuous, which is what drives its use where lowest cost per square meter matters.

What accuracy does dicing hold?

+/-0.01 mm index accuracy with minimum features of 30 um kerf. Straight-line cuts only; contours route to laser cutting instead.

What equipment runs the dicing work?

Automatic dicing saws with resin and metal-bond blades.

Specifications on this page were last reviewed by our engineering team in July 2026.

Configure in 3D

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FREQUENTLY ASKED QUESTIONS
What if my part does not match any standard builder?

Use the custom glass builder: choose shape (including ring or drawing-defined), size, thickness, optional holes, coating and edge/surface finish, set a tolerance, preview it in 3D and attach a drawing to the RFQ.

Which materials can the custom builder use?

Fused silica, quartz, JGS1/JGS2, Borofloat 33, alkali-free and borosilicate glass, optical and soda-lime glass, or a named custom material such as sapphire or Zerodur.

Need a different product family? Open the full 3D builder.

Engineering Review

Have a drawing for this process?

Upload it with your RFQ - engineering replies with a DFM note and firm lead time.