Process Capability

Lapping JGS2 Quartz Glass

Lapping JGS2 Quartz Glass: JGS2 Quartz Glass, CTE 0.55 x 10^-6 /K; flatness 1 - 3 um. No MOQ, prototypes in 5-10 days, DFM review with every RFQ.

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Quick answer: Lapping JGS2 Quartz Glass covers JGS2 Quartz Glass (CTE 0.55 x 10^-6 /K, 220 nm – 2.5 um); Lapping to flatness 1 – 3 um. Prototypes ship in 5-10 working days.

Ask any process engineer what makes jgs2 quartz glass difficult and the answer is specific: thicker blanks need stress-relief annealing before tight-flatness grinding. Our lapping line is tooled around exactly that – cast-iron lap plates with boron carbide and alumina slurries – holding flatness 1 – 3 um on parts from 0.2 – 40 mm thick.

Specification envelope

Material JGS2 Quartz Glass (Optical grade, bubble class 1)
Thermal expansion (CTE) 0.55 x 10^-6 /K
Service temperature 1,100 C continuous
Transmission range 220 nm – 2.5 um
Density 2.20 g/cm3
Knoop hardness 500 kg/mm2
Refractive index 1.458 @ 587 nm
Stock thickness 0.20 – 40 mm
Maximum blank size 300 mm diameter
Process Lapping
Working tolerance flatness 1 – 3 um
Minimum feature thickness +/-0.003 mm
Surface finish Ra 0.2 – 0.6 um matte
Thickness window 0.2 – 40 mm
Edge condition not applicable
RFQ inputs PDF/DXF/STEP drawing, quantity brackets, surface and edge spec

Process window

Lapping earns its place through restoring flatness and parallelism on plates and repairing bowed stock. Its boundary condition – lapped faces are translucent-matte; optical clarity requires a subsequent polish – is the first thing our DFM review checks.

Beyond this page, JGS2 Quartz Glass routinely runs through dicing, drilling, grinding, polishing in our shop – most real parts combine two or three of these steps.

Design guidance

Three items decide most of the cost and lead time on this work:

  • Material note: thicker blanks need stress-relief annealing before tight-flatness grinding.
  • Process boundary: lapped faces are translucent-matte; optical clarity requires a subsequent polish.
  • Over-specification is the quiet budget killer: a 20/10 scratch-dig face costs roughly three times an 80/50 face, so grade each surface individually.

The full rules live in our tolerance design guide and holes and edges design guide.

Who orders this

Orders for lapping jgs2 quartz glass cluster in semiconductor equipment (view ports, wafer carriers, plasma rings, chamber windows); microfluidic devices (chips, manifolds, via plates, bonded stacks); optical sensors (sensor windows, filter caps, lens covers). Background reading on the underlying material science: ScienceDirect: fused quartz.

The fastest route to a quote is geometry: use the 3D builder below, draw a dimensioned 2D drawing from it, or open the site-wide custom glass machining 3D + 2D builder for fully custom parts.

Engineers scoping this work usually also review fused silica wafers 2-12 inch, edge grinding overview, glass-bottom microplates.

Buyer questions, answered

What equipment runs the lapping work?

Cast-iron lap plates with boron carbide and alumina slurries.

Is there a minimum order for lapping jgs2 quartz glass?

No. Single prototypes are accepted, and pricing steps down at 10, 100 and 1,000 pieces.

How fast can prototypes ship?

Machined prototypes ship in 5 – 10 working days. Coated or bonded parts add 1 – 2 weeks depending on queue slots.

What files do you need for a quote?

A dimensioned PDF plus DXF or STEP geometry. If only a sketch exists, our drawing review service formalizes it before quoting.

Specifications on this page were last reviewed by our engineering team in September 2026.

Configure in 3D, draw in 2D

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3D Precision Glass Configurator Build a visual 3D preview for custom precision glass parts, including wafers, microfluidic chips, coated glass, optical filters, and machined quartz plates. This tool is for visual configuration only. Final dimensions, tolerances, materials, coatings, and manufacturability will be reviewed from your drawing or specification.
3D GLASS PREVIEW Visual Specification

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FREQUENTLY ASKED QUESTIONS
What if my part does not match any standard builder?

Use the custom glass builder: choose shape (including ring or drawing-defined), size, thickness, optional holes, coating and edge/surface finish, set a tolerance, preview it in 3D and attach a drawing to the RFQ.

Which materials can the custom builder use?

Fused silica, quartz, JGS1/JGS2, Borofloat 33, alkali-free and borosilicate glass, optical and soda-lime glass, or a named custom material such as sapphire or Zerodur.

Need a different product family? Open the full 3D + 2D builder.

Engineering Review

Have a drawing for this process?

Upload it with your RFQ - engineering replies with a DFM note and firm lead time.