Lapping Optical Glass: Optical Glass (CTE 7.1 x 10^-6 /K, 350 nm – 2.0 um); Lapping to flatness 1 – 3 um. Single-piece prototypes to production volumes, quoted from your drawing.
The combination of Optical Glass and Lapping comes up constantly in RFQs for a reason – the material offers striae and stress-birefringence control, and Lapping is the right way to get accurate geometry into it. Expect flatness 1 – 3 um and Ra 0.2 – 0.6 um matte.
The numbers
| Material | Optical Glass (N-BK7, H-K9L and filter glass sets) |
|---|---|
| Thermal expansion (CTE) | 7.1 x 10^-6 /K |
| Service temperature | 400 C (Tg 557 C) |
| Transmission range | 350 nm – 2.0 um |
| Density | 2.51 g/cm3 |
| Knoop hardness | 610 kg/mm2 |
| Refractive index | 1.5168 @ 587 nm |
| Stock thickness | 0.30 – 50 mm |
| Maximum blank size | 300 mm diameter |
| Process | Lapping |
| Working tolerance | flatness 1 – 3 um |
| Minimum feature | thickness +/-0.003 mm |
| Surface finish | Ra 0.2 – 0.6 um matte |
| Thickness window | 0.2 – 40 mm |
| Edge condition | not applicable |
| RFQ inputs | PDF/DXF/STEP drawing, quantity brackets, surface and edge spec |
Getting the drawing right
The shop-floor rules that matter here:
- Material note: index-certified blanks must be oriented and serialized through the shop to keep melt traceability.
- Process boundary: lapped faces are translucent-matte; optical clarity requires a subsequent polish.
- Over-specification is the quiet budget killer: a 20/10 scratch-dig face costs roughly three times an 80/50 face, so grade each surface individually.
For the complete framework, see the tolerance design guide and the holes and edges design guide.
What the process holds
Lapping earns its place through restoring flatness and parallelism on plates and repairing bowed stock. Its boundary condition – lapped faces are translucent-matte; optical clarity requires a subsequent polish – is the first thing our DFM review checks.
Beyond this page, Optical Glass routinely runs through cnc machining, ultrasonic machining, double-side polishing, drilling in our shop – most real parts combine two or three of these steps.
Typical applications
The recurring buyers of lapping optical glass: optical sensors (sensor windows, filter caps, lens covers); scientific instruments (reference flats, cells, prism mounts, stage inserts); ccd inspection equipment (CCD cover plates, reference grids, stage glass). Background reading on the underlying material science: RP Photonics: optical glass.
The fastest route to a quote is geometry: use the 3D configurator below, or the site-wide custom glass machining 3D builder for fully custom parts.
Engineers scoping this work usually also review AR coated glass materials, AR coating process, ITO coated glass.
Buyer questions, answered
What tolerances are achievable on Optical Glass parts?
Ground features hold +/-0.01 mm and lapped thickness reaches +/-0.003 mm. Index-certified blanks must be oriented and serialized through the shop to keep melt traceability.
What thickness range do you stock for Optical Glass?
Standard stock spans 0.30 – 50 mm, with blanks up to 300 mm diameter. Other formats are sourced per order.
How does Optical Glass behave under heat?
CTE is 7.1 x 10^-6 /K and continuous service reaches 400 C (Tg 557 C), which is what drives its use where certified refractive index and dispersion matters.
What accuracy does lapping hold?
Flatness 1 – 3 um with minimum features of thickness +/-0.003 mm. Lapped faces are translucent-matte; optical clarity requires a subsequent polish.
What equipment runs the lapping work?
Cast-iron lap plates with boron carbide and alumina slurries.
Specifications on this page were last reviewed by our engineering team in July 2026.