Process Capability

Grinding Soda-Lime Glass

Grinding Soda-Lime Glass: Soda-Lime Glass, CTE 9.0 x 10^-6 /K; flatness to 5 um over 100 mm. No MOQ, prototypes in 5-10 days, DFM review with every RFQ.

Grinding Soda-Lime Glass

Grinding Soda-Lime Glass – Soda-Lime Glass (CTE 9.0 x 10^-6 /K, 360 nm – 2.0 um); Grinding to flatness to 5 um over 100 mm. No minimum order; DFM review included with every RFQ.

Ask any process engineer what makes soda-lime glass difficult and the answer is specific: higher CTE means edge chips propagate under thermal load, so edge finishing quality drives reliability. Our grinding line is tooled around exactly that – rotary surface grinders and double-disc machines with diamond wheels – holding flatness to 5 um over 100 mm on parts from 0.3 – 60 mm thick.

Specification envelope

Material Soda-Lime Glass (Float per ASTM C1036, low-iron option)
Thermal expansion (CTE) 9.0 x 10^-6 /K
Service temperature 350 C continuous
Transmission range 360 nm – 2.0 um
Density 2.50 g/cm3
Knoop hardness 585 kg/mm2
Refractive index 1.52 @ 587 nm
Stock thickness 0.40 – 19 mm
Maximum blank size 1,000 x 800 mm
Process Grinding
Working tolerance flatness to 5 um over 100 mm
Minimum feature thickness to +/-0.005 mm
Surface finish Ra 0.2 – 0.8 um
Thickness window 0.3 – 60 mm
Edge condition ground perimeter, squareness 0.02 mm
RFQ inputs PDF/DXF/STEP drawing, quantity brackets, surface and edge spec

What the process holds

Grinding earns its place through bringing thickness, flatness and parallelism into calibrated tolerance before polish. Its boundary condition – subsurface damage of 5 – 15 um must be budgeted and removed by polishing on optical faces – is the first thing our DFM review checks.

Beyond this page, Soda-Lime Glass routinely runs through laser cutting, lapping, coring, drilling in our shop – most real parts combine two or three of these steps.

Design guidance

Before sending the RFQ, check these against your drawing:

  • Material note: higher CTE means edge chips propagate under thermal load, so edge finishing quality drives reliability.
  • Process boundary: subsurface damage of 5 – 15 um must be budgeted and removed by polishing on optical faces.
  • Over-specification is the quiet budget killer: a 20/10 scratch-dig face costs roughly three times an 80/50 face, so grade each surface individually.

The full rules live in our tolerance design guide and holes and edges design guide.

Who orders this

Orders for grinding soda-lime glass cluster in led packaging (groove covers, phosphor carriers, package windows); industrial displays (touch covers, gauge windows, printed bezels). Background reading on the underlying material science: ASTM C1036 flat glass standard.

The fastest route to a quote is geometry: use the 3D configurator below, or the site-wide custom glass machining 3D builder for fully custom parts.

Engineers scoping this work usually also review precision glass grinding, edge grinding overview, ITO coated glass.

Buyer questions, answered

What tolerances are achievable on Soda-Lime Glass parts?

Ground features hold +/-0.01 mm and lapped thickness reaches +/-0.003 mm. Higher CTE means edge chips propagate under thermal load, so edge finishing quality drives reliability.

What thickness range do you stock for Soda-Lime Glass?

Standard stock spans 0.40 – 19 mm, with blanks up to 1,000 x 800 mm. Other formats are sourced per order.

How does Soda-Lime Glass behave under heat?

CTE is 9.0 x 10^-6 /K and continuous service reaches 350 C continuous, which is what drives its use where lowest cost per square meter matters.

What accuracy does grinding hold?

Flatness to 5 um over 100 mm with minimum features of thickness to +/-0.005 mm. Subsurface damage of 5 – 15 um must be budgeted and removed by polishing on optical faces.

Specifications on this page were last reviewed by our engineering team in July 2026.

Configure in 3D

3D Builder

PRECISION GLASS 3D
3D Precision Glass Configurator Build a visual 3D preview for custom precision glass parts, including wafers, microfluidic chips, coated glass, optical filters, and machined quartz plates. This tool is for visual configuration only. Final dimensions, tolerances, materials, coatings, and manufacturability will be reviewed from your drawing or specification.
3D GLASS PREVIEW Visual Specification

Custom Glass Builder

Interactive visual preview for custom precision glass configuration.

SP SPEC SUMMARY:
Import Code (One-Click Recall)

Save this code before you leave — it is the only way to recall this exact model. If you lose it, your configuration cannot be restored.

SUBMIT RFQ — ENGINEERING REVIEW Your current 3D configuration and specification summary are attached automatically. Attach a drawing if you have one.
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FREQUENTLY ASKED QUESTIONS
What if my part does not match any standard builder?

Use the custom glass builder: choose shape (including ring or drawing-defined), size, thickness, optional holes, coating and edge/surface finish, set a tolerance, preview it in 3D and attach a drawing to the RFQ.

Which materials can the custom builder use?

Fused silica, quartz, JGS1/JGS2, Borofloat 33, alkali-free and borosilicate glass, optical and soda-lime glass, or a named custom material such as sapphire or Zerodur.

Need a different product family? Open the full 3D builder.

Engineering Review

Have a drawing for this process?

Upload it with your RFQ - engineering replies with a DFM note and firm lead time.