Process Capability

CNC Machining Optical Glass

CNC Machining Optical Glass: Optical Glass, CTE 7.1 x 10^-6 /K; +/-0.01 mm positional. No MOQ, prototypes in 5-10 days, DFM review with every RFQ.

CNC Machining Optical Glass

CNC Machining Optical Glass: Optical Glass (CTE 7.1 x 10^-6 /K, 350 nm – 2.0 um); CNC Machining to +/-0.01 mm positional. Single-piece prototypes to production volumes, quoted from your drawing.

cnc machining optical glass is a materials problem before it is a machining problem. Optical Glass has certified refractive index and dispersion and a Knoop hardness of 610 kg/mm2, so the cnc machining recipe – feeds, coolant, tooling – differs from what works on ordinary float glass. The line runs 4-axis machining centers with diamond tooling and through-spindle coolant and holds +/-0.01 mm positional.

Key parameters

Material Optical Glass (N-BK7, H-K9L and filter glass sets)
Thermal expansion (CTE) 7.1 x 10^-6 /K
Service temperature 400 C (Tg 557 C)
Transmission range 350 nm – 2.0 um
Density 2.51 g/cm3
Knoop hardness 610 kg/mm2
Refractive index 1.5168 @ 587 nm
Stock thickness 0.30 – 50 mm
Maximum blank size 300 mm diameter
Process CNC Machining
Working tolerance +/-0.01 mm positional
Minimum feature 0.4 mm slot width
Surface finish Ra 0.4 um ground, optional polish
Thickness window 0.5 – 50 mm
Edge condition chamfered 0.1 – 0.5 mm as standard
RFQ inputs PDF/DXF/STEP drawing, quantity brackets, surface and edge spec

Design guidance

The shop-floor rules that matter here:

  • Material note: index-certified blanks must be oriented and serialized through the shop to keep melt traceability.
  • Process boundary: internal corners carry a minimum radius equal to the smallest practical tool, typically R0.5 mm.
  • Over-specification is the quiet budget killer: a 20/10 scratch-dig face costs roughly three times an 80/50 face, so grade each surface individually.

The full rules live in our tolerance design guide and holes and edges design guide.

Manufacturing capability

The core strength of CNC Machining is complex 3D geometry – pockets, steps, counterbores and compound edges in one setup. The honest limit: internal corners carry a minimum radius equal to the smallest practical tool, typically R0.5 mm. Both belong on the drawing before quoting, not after.

One material, many routes: on Optical Glass we also quote dicing, drilling, grinding, double-side polishing, and multi-step drawings are the norm rather than the exception.

Application context

cnc machining optical glass shows up across optical sensors (sensor windows, filter caps, lens covers); scientific instruments (reference flats, cells, prism mounts, stage inserts); ccd inspection equipment (CCD cover plates, reference grids, stage glass). Background reading on the underlying material science: RP Photonics: optical glass.

Dimensions still moving? Configure this part live in the 3D builder below, or open the full custom glass machining 3D builder to start from a blank canvas.

For adjacent specifications, see optical polishing capability, AR coating process, machining tolerance guide.

Buyer questions, answered

What tolerances are achievable on Optical Glass parts?

Ground features hold +/-0.01 mm and lapped thickness reaches +/-0.003 mm. Index-certified blanks must be oriented and serialized through the shop to keep melt traceability.

What thickness range do you stock for Optical Glass?

Standard stock spans 0.30 – 50 mm, with blanks up to 300 mm diameter. Other formats are sourced per order.

How does Optical Glass behave under heat?

CTE is 7.1 x 10^-6 /K and continuous service reaches 400 C (Tg 557 C), which is what drives its use where certified refractive index and dispersion matters.

What accuracy does cnc machining hold?

+/-0.01 mm positional with minimum features of 0.4 mm slot width. Internal corners carry a minimum radius equal to the smallest practical tool, typically R0.5 mm.

What equipment runs the cnc machining work?

4-axis machining centers with diamond tooling and through-spindle coolant.

Specifications on this page were last reviewed by our engineering team in July 2026.

Configure in 3D

3D Builder

PRECISION GLASS 3D
3D Precision Glass Configurator Build a visual 3D preview for custom precision glass parts, including wafers, microfluidic chips, coated glass, optical filters, and machined quartz plates. This tool is for visual configuration only. Final dimensions, tolerances, materials, coatings, and manufacturability will be reviewed from your drawing or specification.
3D GLASS PREVIEW Visual Specification

Custom Glass Builder

Interactive visual preview for custom precision glass configuration.

SP SPEC SUMMARY:
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FREQUENTLY ASKED QUESTIONS
What if my part does not match any standard builder?

Use the custom glass builder: choose shape (including ring or drawing-defined), size, thickness, optional holes, coating and edge/surface finish, set a tolerance, preview it in 3D and attach a drawing to the RFQ.

Which materials can the custom builder use?

Fused silica, quartz, JGS1/JGS2, Borofloat 33, alkali-free and borosilicate glass, optical and soda-lime glass, or a named custom material such as sapphire or Zerodur.

Need a different product family? Open the full 3D builder.

Engineering Review

Have a drawing for this process?

Upload it with your RFQ - engineering replies with a DFM note and firm lead time.