Process Capability

Sandblasting JGS1 Quartz Glass

Sandblasting JGS1 Quartz Glass: JGS1 Quartz Glass, CTE 0.55 x 10^-6 /K; mask registration +/-0.1 mm. No MOQ, prototypes in 5-10 days, DFM review with every RF...

Sandblasting JGS1 Quartz Glass

Sandblasting JGS1 Quartz Glass: JGS1 Quartz Glass (CTE 0.55 x 10^-6 /K, 185 nm – 2.5 um (UV grade)); Sandblasting to mask registration +/-0.1 mm. Single-piece prototypes to production volumes, quoted from your drawing.

sandblasting jgs1 quartz glass is a materials problem before it is a machining problem. JGS1 Quartz Glass has deep-uv transmission to 185 nm and a Knoop hardness of 500 kg/mm2, so the sandblasting recipe – feeds, coolant, tooling – differs from what works on ordinary float glass. The line runs automated cabinets with alumina media and photoresist masks and holds mask registration +/-0.1 mm.

Key parameters

Material JGS1 Quartz Glass (UV-grade synthetic, bubble class 0)
Thermal expansion (CTE) 0.55 x 10^-6 /K
Service temperature 1,100 C continuous
Transmission range 185 nm – 2.5 um (UV grade)
Density 2.20 g/cm3
Knoop hardness 500 kg/mm2
Refractive index 1.458 @ 587 nm
Stock thickness 0.10 – 30 mm
Maximum blank size 300 mm diameter
Process Sandblasting
Working tolerance mask registration +/-0.1 mm
Minimum feature 1 mm masked window
Surface finish uniform matte, gloss 4 – 8 GU
Thickness window 0.7 – 25 mm
Edge condition not applicable
RFQ inputs PDF/DXF/STEP drawing, quantity brackets, surface and edge spec

Design guidance

Before sending the RFQ, check these against your drawing:

  • Material note: UV-grade surfaces must be polished without subsurface damage that scatters below 250 nm.
  • Process boundary: blasted faces lose roughly 30% bend strength; safety-critical faces get a post-etch.
  • Over-specification is the quiet budget killer: a 20/10 scratch-dig face costs roughly three times an 80/50 face, so grade each surface individually.

The full rules live in our tolerance design guide and holes and edges design guide.

Process window

Sandblasting earns its place through uniform diffusing texture and masked logos or windows at panel scale. Its boundary condition – blasted faces lose roughly 30% bend strength; safety-critical faces get a post-etch – is the first thing our DFM review checks.

Beyond this page, JGS1 Quartz Glass routinely runs through dicing, coring, ultrasonic machining, cnc machining in our shop – most real parts combine two or three of these steps.

Application context

The recurring buyers of sandblasting jgs1 quartz glass: laser systems (windows, beam splitters, debris shields); aerospace optics (sensor windows, star-tracker flats, radiation-tolerant ports). Background reading on the underlying material science: RP Photonics: fused silica.

Dimensions still moving? Configure this part live in the 3D + 2D builder below, or open the full custom glass machining 3D + 2D builder to start from a blank canvas.

Useful companion pages: JGS1 quartz glass, glass sandblasting, perforated quartz plates.

Common questions

What equipment runs the sandblasting work?

Automated cabinets with alumina media and photoresist masks.

Is there a minimum order for sandblasting jgs1 quartz glass?

No. Single prototypes are accepted, and pricing steps down at 10, 100 and 1,000 pieces.

How fast can prototypes ship?

Machined prototypes ship in 5 – 10 working days. Coated or bonded parts add 1 – 2 weeks depending on queue slots.

What files do you need for a quote?

A dimensioned PDF plus DXF or STEP geometry. If only a sketch exists, our drawing review service formalizes it before quoting.

Do parts ship with inspection data?

Dimensional reports, surface certificates and material certs per melt are available; specify the level on the RFQ.

Specifications on this page were last reviewed by our engineering team in September 2026.

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FREQUENTLY ASKED QUESTIONS
What if my part does not match any standard builder?

Use the custom glass builder: choose shape (including ring or drawing-defined), size, thickness, optional holes, coating and edge/surface finish, set a tolerance, preview it in 3D and attach a drawing to the RFQ.

Which materials can the custom builder use?

Fused silica, quartz, JGS1/JGS2, Borofloat 33, alkali-free and borosilicate glass, optical and soda-lime glass, or a named custom material such as sapphire or Zerodur.

Need a different product family? Open the full 3D + 2D builder.

Engineering Review

Have a drawing for this process?

Upload it with your RFQ - engineering replies with a DFM note and firm lead time.