Process Capability

Coring Fused Silica

Coring Fused Silica: Fused Silica, CTE 0.55 x 10^-6 /K; diameter +/-0.05 mm. No MOQ, prototypes in 5-10 days, DFM review with every RFQ.

Coring Fused Silica

Coring Fused Silica – Fused Silica (CTE 0.55 x 10^-6 /K, 185 nm – 2.5 um); Coring to diameter +/-0.05 mm. No minimum order; DFM review included with every RFQ.

The combination of Fused Silica and Coring comes up constantly in RFQs for a reason – the material offers deep-uv transmission, and Coring is the right way to get accurate geometry into it. Expect diameter +/-0.05 mm and ground bore, honed option.

The numbers

Material Fused Silica (JGS1 (UV), JGS2 (standard), JGS3 (IR))
Thermal expansion (CTE) 0.55 x 10^-6 /K
Service temperature 1,100 C continuous
Transmission range 185 nm – 2.5 um
Density 2.20 g/cm3
Knoop hardness 500 kg/mm2
Refractive index 1.458 @ 587 nm
Stock thickness 0.10 – 50 mm
Maximum blank size 450 x 450 mm
Process Coring
Working tolerance diameter +/-0.05 mm
Minimum feature 2 mm core diameter
Surface finish ground bore, honed option
Thickness window 1 – 60 mm
Edge condition entry/exit chamfer standard
RFQ inputs PDF/DXF/STEP drawing, quantity brackets, surface and edge spec

Getting the drawing right

Before sending the RFQ, check these against your drawing:

  • Material note: its hardness and brittleness demand diamond tooling and controlled feeds.
  • Process boundary: wall thickness between adjacent cores should exceed 2 mm to avoid bridge cracking.
  • Over-specification is the quiet budget killer: a 20/10 scratch-dig face costs roughly three times an 80/50 face, so grade each surface individually.

For the complete framework, see the tolerance design guide and the holes and edges design guide.

Process window

Coring earns its place through large-diameter discs, rings and through-bores from plate stock up to 60 mm thick. Its boundary condition – wall thickness between adjacent cores should exceed 2 mm to avoid bridge cracking – is the first thing our DFM review checks.

Beyond this page, Fused Silica routinely runs through dicing, drilling, polishing, etching in our shop – most real parts combine two or three of these steps.

Where these parts end up

Orders for coring fused silica cluster in semiconductor equipment (view ports, wafer carriers, plasma rings, chamber windows); medical diagnostics (flow cells, slides, microplate bottoms, cuvette windows); scientific instruments (reference flats, cells, prism mounts, stage inserts). Background reading on the underlying material science: RP Photonics: fused silica.

The fastest route to a quote is geometry: use the 3D builder below, draw a dimensioned 2D drawing from it, or open the site-wide custom glass machining 3D + 2D builder for fully custom parts.

Related reading on this site: fused silica wafers 2-12 inch, material selection guide, tolerance design guide.

Common questions

What equipment runs the coring work?

Diamond core drills with rotary fixtures.

Is there a minimum order for coring fused silica?

No. Single prototypes are accepted, and pricing steps down at 10, 100 and 1,000 pieces.

How fast can prototypes ship?

Machined prototypes ship in 5 – 10 working days. Coated or bonded parts add 1 – 2 weeks depending on queue slots.

What files do you need for a quote?

A dimensioned PDF plus DXF or STEP geometry. If only a sketch exists, our drawing review service formalizes it before quoting.

Specifications on this page were last reviewed by our engineering team in September 2026.

Configure in 3D, draw in 2D

3D Model & 2D Drawing Builder

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3D Precision Glass Configurator Build a visual 3D preview for custom precision glass parts, including wafers, microfluidic chips, coated glass, optical filters, and machined quartz plates. This tool is for visual configuration only. Final dimensions, tolerances, materials, coatings, and manufacturability will be reviewed from your drawing or specification.
3D GLASS PREVIEW Visual Specification

Custom Glass Builder

Interactive visual preview for custom precision glass configuration.

SP SPEC SUMMARY:
Import Code (One-Click Recall)

Save this code before you leave — it is the only way to recall this exact model. If you lose it, your configuration cannot be restored.

SUBMIT RFQ — ENGINEERING REVIEW Your current 3D configuration and specification summary are attached automatically. Attach a drawing if you have one.
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FREQUENTLY ASKED QUESTIONS
What if my part does not match any standard builder?

Use the custom glass builder: choose shape (including ring or drawing-defined), size, thickness, optional holes, coating and edge/surface finish, set a tolerance, preview it in 3D and attach a drawing to the RFQ.

Which materials can the custom builder use?

Fused silica, quartz, JGS1/JGS2, Borofloat 33, alkali-free and borosilicate glass, optical and soda-lime glass, or a named custom material such as sapphire or Zerodur.

Need a different product family? Open the full 3D + 2D builder.

Engineering Review

Have a drawing for this process?

Upload it with your RFQ - engineering replies with a DFM note and firm lead time.