Process Capability

Double-Side Polishing Alkali-Free Glass

Double-Side Polishing Alkali-Free Glass: Alkali-Free Glass, CTE 3.2 x 10^-6 /K; TTV under 3 um. No MOQ, prototypes in 5-10 days, DFM review with every RFQ.

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Double-Side Polishing Alkali-Free Glass: Alkali-Free Glass (CTE 3.2 x 10^-6 /K, 350 nm – 2.0 um); Double-Side Polishing to TTV under 3 um. Single-piece prototypes to production volumes, quoted from your drawing.

We DSP-polish Alkali-Free Glass daily, in thicknesses from 0.1 – 10 mm. The controlling numbers: TTV under 3 um working tolerance, Ra below 0.5 nm both faces minimum features, and 60/40 to 20/10 both faces off the machine. Where the drawing asks for more, downstream lapping and polishing take over.

Specifications at a glance

Material Alkali-Free Glass (AF32 / EAGLE-class display glass)
Thermal expansion (CTE) 3.2 x 10^-6 /K
Service temperature 600 C (Tg 717 C)
Transmission range 350 nm – 2.0 um
Density 2.43 g/cm3
Knoop hardness 590 kg/mm2
Refractive index 1.51 @ 587 nm
Stock thickness 0.10 – 1.1 mm
Maximum blank size 400 x 300 mm
Process Double-Side Polishing
Working tolerance TTV under 3 um
Minimum feature Ra below 0.5 nm both faces
Surface finish 60/40 to 20/10 both faces
Thickness window 0.1 – 10 mm
Edge condition edge-rounded before DSP
RFQ inputs PDF/DXF/STEP drawing, quantity brackets, surface and edge spec

Manufacturing capability

The core strength of Double-Side Polishing is wafer-grade parallelism and sub-nanometer roughness on both faces simultaneously. The honest limit: parts must be round or near-round; strongly asymmetric outlines wedge in the carriers. Both belong on the drawing before quoting, not after.

One material, many routes: on Alkali-Free Glass we also quote dicing, polishing, cnc machining, drilling, and multi-step drawings are the norm rather than the exception.

Design guidance

Before sending the RFQ, check these against your drawing:

  • Material note: thin sheets below 0.3 mm demand carrier-supported handling through every step.
  • Process boundary: parts must be round or near-round; strongly asymmetric outlines wedge in the carriers.
  • Over-specification is the quiet budget killer: a 20/10 scratch-dig face costs roughly three times an 80/50 face, so grade each surface individually.

The full rules live in our tolerance design guide and holes and edges design guide.

Typical applications

The recurring buyers of double-side polishing alkali-free glass: oled packaging (cover lids, frit-seal frames, fill-port plates); ccd inspection equipment (CCD cover plates, reference grids, stage glass); industrial displays (touch covers, gauge windows, printed bezels). Background reading on the underlying material science: SCHOTT AF 32 eco.

Dimensions still moving? Configure this part live in the 3D + 2D builder below, or open the full custom glass machining 3D + 2D builder to start from a blank canvas.

For adjacent specifications, see alkali-free display glass, alkali-free glass wafers, fused silica material guide.

Buyer questions, answered

What equipment runs the double-side polishing work?

Planetary double-side polishers with carrier plates.

Is there a minimum order for double-side polishing alkali-free glass?

No. Single prototypes are accepted, and pricing steps down at 10, 100 and 1,000 pieces.

How fast can prototypes ship?

Machined prototypes ship in 5 – 10 working days. Coated or bonded parts add 1 – 2 weeks depending on queue slots.

What files do you need for a quote?

A dimensioned PDF plus DXF or STEP geometry. If only a sketch exists, our drawing review service formalizes it before quoting.

Do parts ship with inspection data?

Dimensional reports, surface certificates and material certs per melt are available; specify the level on the RFQ.

Specifications on this page were last reviewed by our engineering team in September 2026.

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Engineering Review

Have a drawing for this process?

Upload it with your RFQ - engineering replies with a DFM note and firm lead time.

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