Process Capability

Double-Side Polishing JGS1 Quartz Glass

Double-Side Polishing JGS1 Quartz Glass: JGS1 Quartz Glass, CTE 0.55 x 10^-6 /K; TTV under 3 um. No MOQ, prototypes in 5-10 days, DFM review with every RFQ.

deployed_code

Double-Side Polishing JGS1 Quartz Glass – JGS1 Quartz Glass (CTE 0.55 x 10^-6 /K, 185 nm – 2.5 um (UV grade)); Double-Side Polishing to TTV under 3 um. No minimum order; DFM review included with every RFQ.

We DSP-polish JGS1 Quartz Glass daily, in thicknesses from 0.1 – 10 mm. The controlling numbers: TTV under 3 um working tolerance, Ra below 0.5 nm both faces minimum features, and 60/40 to 20/10 both faces off the machine. Where the drawing asks for more, downstream lapping and polishing take over.

Specifications at a glance

Material JGS1 Quartz Glass (UV-grade synthetic, bubble class 0)
Thermal expansion (CTE) 0.55 x 10^-6 /K
Service temperature 1,100 C continuous
Transmission range 185 nm – 2.5 um (UV grade)
Density 2.20 g/cm3
Knoop hardness 500 kg/mm2
Refractive index 1.458 @ 587 nm
Stock thickness 0.10 – 30 mm
Maximum blank size 300 mm diameter
Process Double-Side Polishing
Working tolerance TTV under 3 um
Minimum feature Ra below 0.5 nm both faces
Surface finish 60/40 to 20/10 both faces
Thickness window 0.1 – 10 mm
Edge condition edge-rounded before DSP
RFQ inputs PDF/DXF/STEP drawing, quantity brackets, surface and edge spec

Manufacturing capability

The core strength of Double-Side Polishing is wafer-grade parallelism and sub-nanometer roughness on both faces simultaneously. The honest limit: parts must be round or near-round; strongly asymmetric outlines wedge in the carriers. Both belong on the drawing before quoting, not after.

One material, many routes: on JGS1 Quartz Glass we also quote polishing, etching, ultrasonic machining, edge grinding, and multi-step drawings are the norm rather than the exception.

DFM notes from the shop floor

Before sending the RFQ, check these against your drawing:

  • Material note: UV-grade surfaces must be polished without subsurface damage that scatters below 250 nm.
  • Process boundary: parts must be round or near-round; strongly asymmetric outlines wedge in the carriers.
  • Over-specification is the quiet budget killer: a 20/10 scratch-dig face costs roughly three times an 80/50 face, so grade each surface individually.

The full rules live in our tolerance design guide and holes and edges design guide.

Typical applications

The recurring buyers of double-side polishing jgs1 quartz glass: laser systems (windows, beam splitters, debris shields); aerospace optics (sensor windows, star-tracker flats, radiation-tolerant ports). Background reading on the underlying material science: RP Photonics: fused silica.

Dimensions still moving? Configure this part live in the 3D + 2D builder below, or open the full custom glass machining 3D + 2D builder to start from a blank canvas.

For adjacent specifications, see JGS1 quartz glass, fused silica wafers 2-12 inch, CNC machining capability.

Common questions

What equipment runs the double-side polishing work?

Planetary double-side polishers with carrier plates.

Is there a minimum order for double-side polishing jgs1 quartz glass?

No. Single prototypes are accepted, and pricing steps down at 10, 100 and 1,000 pieces.

How fast can prototypes ship?

Machined prototypes ship in 5 – 10 working days. Coated or bonded parts add 1 – 2 weeks depending on queue slots.

What files do you need for a quote?

A dimensioned PDF plus DXF or STEP geometry. If only a sketch exists, our drawing review service formalizes it before quoting.

Do parts ship with inspection data?

Dimensional reports, surface certificates and material certs per melt are available; specify the level on the RFQ.

Specifications on this page were last reviewed by our engineering team in September 2026.

Configure in 3D, draw in 2D

3D Model & 2D Drawing Builder

Need a different product family? Open the full 3D + 2D builder.

Engineering Review

Have a drawing for this process?

Upload it with your RFQ - engineering replies with a DFM note and firm lead time.

Exit mobile version