Process Capability

Grinding JGS1 Quartz Glass

Grinding JGS1 Quartz Glass: JGS1 Quartz Glass, CTE 0.55 x 10^-6 /K; flatness to 5 um over 100 mm. No MOQ, prototypes in 5-10 days, DFM review with every RFQ.

Grinding JGS1 Quartz Glass

Grinding JGS1 Quartz Glass – JGS1 Quartz Glass (CTE 0.55 x 10^-6 /K, 185 nm – 2.5 um (UV grade)); Grinding to flatness to 5 um over 100 mm. No minimum order; DFM review included with every RFQ.

We grind JGS1 Quartz Glass daily, in thicknesses from 0.3 – 60 mm. The controlling numbers: flatness to 5 um over 100 mm working tolerance, thickness to +/-0.005 mm minimum features, and Ra 0.2 – 0.8 um off the machine. Where the drawing asks for more, downstream lapping and polishing take over.

Specifications at a glance

Material JGS1 Quartz Glass (UV-grade synthetic, bubble class 0)
Thermal expansion (CTE) 0.55 x 10^-6 /K
Service temperature 1,100 C continuous
Transmission range 185 nm – 2.5 um (UV grade)
Density 2.20 g/cm3
Knoop hardness 500 kg/mm2
Refractive index 1.458 @ 587 nm
Stock thickness 0.10 – 30 mm
Maximum blank size 300 mm diameter
Process Grinding
Working tolerance flatness to 5 um over 100 mm
Minimum feature thickness to +/-0.005 mm
Surface finish Ra 0.2 – 0.8 um
Thickness window 0.3 – 60 mm
Edge condition ground perimeter, squareness 0.02 mm
RFQ inputs PDF/DXF/STEP drawing, quantity brackets, surface and edge spec

What the process holds

Grinding earns its place through bringing thickness, flatness and parallelism into calibrated tolerance before polish. Its boundary condition – subsurface damage of 5 – 15 um must be budgeted and removed by polishing on optical faces – is the first thing our DFM review checks.

Beyond this page, JGS1 Quartz Glass routinely runs through cnc machining, double-side polishing, sandblasting, lapping in our shop – most real parts combine two or three of these steps.

Getting the drawing right

The shop-floor rules that matter here:

  • Material note: UV-grade surfaces must be polished without subsurface damage that scatters below 250 nm.
  • Process boundary: subsurface damage of 5 – 15 um must be budgeted and removed by polishing on optical faces.
  • Over-specification is the quiet budget killer: a 20/10 scratch-dig face costs roughly three times an 80/50 face, so grade each surface individually.

For the complete framework, see the tolerance design guide and the holes and edges design guide.

Who orders this

The recurring buyers of grinding jgs1 quartz glass: laser systems (windows, beam splitters, debris shields); aerospace optics (sensor windows, star-tracker flats, radiation-tolerant ports). Background reading on the underlying material science: RP Photonics: fused silica.

The fastest route to a quote is geometry: use the 3D builder below, draw a dimensioned 2D drawing from it, or open the site-wide custom glass machining 3D + 2D builder for fully custom parts.

Related reading on this site: JGS1 quartz glass, precision glass grinding, fused silica wafers 2-12 inch.

Frequently asked questions

What equipment runs the grinding work?

Rotary surface grinders and double-disc machines with diamond wheels.

Is there a minimum order for grinding jgs1 quartz glass?

No. Single prototypes are accepted, and pricing steps down at 10, 100 and 1,000 pieces.

How fast can prototypes ship?

Machined prototypes ship in 5 – 10 working days. Coated or bonded parts add 1 – 2 weeks depending on queue slots.

What files do you need for a quote?

A dimensioned PDF plus DXF or STEP geometry. If only a sketch exists, our drawing review service formalizes it before quoting.

Specifications on this page were last reviewed by our engineering team in September 2026.

Configure in 3D, draw in 2D

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3D Precision Glass Configurator Build a visual 3D preview for custom precision glass parts, including wafers, microfluidic chips, coated glass, optical filters, and machined quartz plates. This tool is for visual configuration only. Final dimensions, tolerances, materials, coatings, and manufacturability will be reviewed from your drawing or specification.
3D GLASS PREVIEW Visual Specification

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FREQUENTLY ASKED QUESTIONS
What if my part does not match any standard builder?

Use the custom glass builder: choose shape (including ring or drawing-defined), size, thickness, optional holes, coating and edge/surface finish, set a tolerance, preview it in 3D and attach a drawing to the RFQ.

Which materials can the custom builder use?

Fused silica, quartz, JGS1/JGS2, Borofloat 33, alkali-free and borosilicate glass, optical and soda-lime glass, or a named custom material such as sapphire or Zerodur.

Need a different product family? Open the full 3D + 2D builder.

Engineering Review

Have a drawing for this process?

Upload it with your RFQ - engineering replies with a DFM note and firm lead time.