Ultrasonic Machining JGS1 Quartz Glass – JGS1 Quartz Glass (CTE 0.55 x 10^-6 /K, 185 nm – 2.5 um (UV grade)); Ultrasonic Machining to +/-0.02 mm form. No minimum order; DFM review included with every RFQ.
We ultrasonically machine JGS1 Quartz Glass daily, in thicknesses from 0.5 – 25 mm. The controlling numbers: +/-0.02 mm form working tolerance, 0.3 mm blind features minimum features, and matte machined surface off the machine. Where the drawing asks for more, downstream lapping and polishing take over.
Specifications at a glance
| Material | JGS1 Quartz Glass (UV-grade synthetic, bubble class 0) |
|---|---|
| Thermal expansion (CTE) | 0.55 x 10^-6 /K |
| Service temperature | 1,100 C continuous |
| Transmission range | 185 nm – 2.5 um (UV grade) |
| Density | 2.20 g/cm3 |
| Knoop hardness | 500 kg/mm2 |
| Refractive index | 1.458 @ 587 nm |
| Stock thickness | 0.10 – 30 mm |
| Maximum blank size | 300 mm diameter |
| Process | Ultrasonic Machining |
| Working tolerance | +/-0.02 mm form |
| Minimum feature | 0.3 mm blind features |
| Surface finish | matte machined surface |
| Thickness window | 0.5 – 25 mm |
| Edge condition | crack-free feature edges |
| RFQ inputs | PDF/DXF/STEP drawing, quantity brackets, surface and edge spec |
Capabilities and limits
The core strength of Ultrasonic Machining is blind cavities, non-round holes and stepped profiles that rotary tools cannot reach. The honest limit: material removal is slow, so it is reserved for features other processes cannot form. Both belong on the drawing before quoting, not after.
One material, many routes: on JGS1 Quartz Glass we also quote drilling, polishing, coring, sandblasting, and multi-step drawings are the norm rather than the exception.
Specification advice
The shop-floor rules that matter here:
- Material note: UV-grade surfaces must be polished without subsurface damage that scatters below 250 nm.
- Process boundary: material removal is slow, so it is reserved for features other processes cannot form.
- Over-specification is the quiet budget killer: a 20/10 scratch-dig face costs roughly three times an 80/50 face, so grade each surface individually.
For the complete framework, see the tolerance design guide and the holes and edges design guide.
Typical applications
ultrasonic machining jgs1 quartz glass shows up across laser systems (windows, beam splitters, debris shields); aerospace optics (sensor windows, star-tracker flats, radiation-tolerant ports). Background reading on the underlying material science: RP Photonics: fused silica.
Dimensions still moving? Configure this part live in the 3D builder below, or open the full custom glass machining 3D builder to start from a blank canvas.
Useful companion pages: JGS1 quartz glass, fused silica wafers 2-12 inch, AR optical windows.
Common questions
What tolerances are achievable on JGS1 Quartz Glass parts?
Ground features hold +/-0.01 mm and lapped thickness reaches +/-0.003 mm. UV-grade surfaces must be polished without subsurface damage that scatters below 250 nm.
What thickness range do you stock for JGS1 Quartz Glass?
Standard stock spans 0.10 – 30 mm, with blanks up to 300 mm diameter. Other formats are sourced per order.
How does JGS1 Quartz Glass behave under heat?
CTE is 0.55 x 10^-6 /K and continuous service reaches 1,100 C continuous, which is what drives its use where deep-UV transmission to 185 nm matters.
What accuracy does ultrasonic machining hold?
+/-0.02 mm form with minimum features of 0.3 mm blind features. Material removal is slow, so it is reserved for features other processes cannot form.
What equipment runs the ultrasonic machining work?
20 kHz ultrasonic spindles with shaped diamond form tools.
Specifications on this page were last reviewed by our engineering team in July 2026.