Quick answer: Ultrasonic Machining JGS2 Quartz Glass covers JGS2 Quartz Glass (CTE 0.55 x 10^-6 /K, 220 nm – 2.5 um); Ultrasonic Machining to +/-0.02 mm form. Prototypes ship in 5-10 working days.
We ultrasonically machine JGS2 Quartz Glass daily, in thicknesses from 0.5 – 25 mm. The controlling numbers: +/-0.02 mm form working tolerance, 0.3 mm blind features minimum features, and matte machined surface off the machine. Where the drawing asks for more, downstream lapping and polishing take over.
Specifications at a glance
| Material | JGS2 Quartz Glass (Optical grade, bubble class 1) |
|---|---|
| Thermal expansion (CTE) | 0.55 x 10^-6 /K |
| Service temperature | 1,100 C continuous |
| Transmission range | 220 nm – 2.5 um |
| Density | 2.20 g/cm3 |
| Knoop hardness | 500 kg/mm2 |
| Refractive index | 1.458 @ 587 nm |
| Stock thickness | 0.20 – 40 mm |
| Maximum blank size | 300 mm diameter |
| Process | Ultrasonic Machining |
| Working tolerance | +/-0.02 mm form |
| Minimum feature | 0.3 mm blind features |
| Surface finish | matte machined surface |
| Thickness window | 0.5 – 25 mm |
| Edge condition | crack-free feature edges |
| RFQ inputs | PDF/DXF/STEP drawing, quantity brackets, surface and edge spec |
Process window
Ultrasonic Machining earns its place through blind cavities, non-round holes and stepped profiles that rotary tools cannot reach. Its boundary condition – material removal is slow, so it is reserved for features other processes cannot form – is the first thing our DFM review checks.
Beyond this page, JGS2 Quartz Glass routinely runs through lapping, edge grinding, polishing, coring in our shop – most real parts combine two or three of these steps.
DFM notes from the shop floor
Three items decide most of the cost and lead time on this work:
- Material note: thicker blanks need stress-relief annealing before tight-flatness grinding.
- Process boundary: material removal is slow, so it is reserved for features other processes cannot form.
- Over-specification is the quiet budget killer: a 20/10 scratch-dig face costs roughly three times an 80/50 face, so grade each surface individually.
The full rules live in our tolerance design guide and holes and edges design guide.
Who orders this
ultrasonic machining jgs2 quartz glass shows up across led packaging (groove covers, phosphor carriers, package windows); industrial displays (touch covers, gauge windows, printed bezels); medical diagnostics (flow cells, slides, microplate bottoms, cuvette windows). Background reading on the underlying material science: ScienceDirect: fused quartz.
Dimensions still moving? Configure this part live in the 3D builder below, or open the full custom glass machining 3D builder to start from a blank canvas.
Useful companion pages: fused silica wafers 2-12 inch, AR optical windows, ITO coating process.
Frequently asked questions
What tolerances are achievable on JGS2 Quartz Glass parts?
Ground features hold +/-0.01 mm and lapped thickness reaches +/-0.003 mm. Thicker blanks need stress-relief annealing before tight-flatness grinding.
What thickness range do you stock for JGS2 Quartz Glass?
Standard stock spans 0.20 – 40 mm, with blanks up to 300 mm diameter. Other formats are sourced per order.
How does JGS2 Quartz Glass behave under heat?
CTE is 0.55 x 10^-6 /K and continuous service reaches 1,100 C continuous, which is what drives its use where visible and near-IR clarity matters.
What accuracy does ultrasonic machining hold?
+/-0.02 mm form with minimum features of 0.3 mm blind features. Material removal is slow, so it is reserved for features other processes cannot form.
Specifications on this page were last reviewed by our engineering team in July 2026.