Process Capability

Coring JGS1 Quartz Glass

Coring JGS1 Quartz Glass: JGS1 Quartz Glass, CTE 0.55 x 10^-6 /K; diameter +/-0.05 mm. No MOQ, prototypes in 5-10 days, DFM review with every RFQ.

Coring JGS1 Quartz Glass

Coring JGS1 Quartz Glass – JGS1 Quartz Glass (CTE 0.55 x 10^-6 /K, 185 nm – 2.5 um (UV grade)); Coring to diameter +/-0.05 mm. No minimum order; DFM review included with every RFQ.

Ask any process engineer what makes jgs1 quartz glass difficult and the answer is specific: UV-grade surfaces must be polished without subsurface damage that scatters below 250 nm. Our coring line is tooled around exactly that – diamond core drills with rotary fixtures – holding diameter +/-0.05 mm on parts from 1 – 60 mm thick.

Specification envelope

Material JGS1 Quartz Glass (UV-grade synthetic, bubble class 0)
Thermal expansion (CTE) 0.55 x 10^-6 /K
Service temperature 1,100 C continuous
Transmission range 185 nm – 2.5 um (UV grade)
Density 2.20 g/cm3
Knoop hardness 500 kg/mm2
Refractive index 1.458 @ 587 nm
Stock thickness 0.10 – 30 mm
Maximum blank size 300 mm diameter
Process Coring
Working tolerance diameter +/-0.05 mm
Minimum feature 2 mm core diameter
Surface finish ground bore, honed option
Thickness window 1 – 60 mm
Edge condition entry/exit chamfer standard
RFQ inputs PDF/DXF/STEP drawing, quantity brackets, surface and edge spec

Process window

Coring earns its place through large-diameter discs, rings and through-bores from plate stock up to 60 mm thick. Its boundary condition – wall thickness between adjacent cores should exceed 2 mm to avoid bridge cracking – is the first thing our DFM review checks.

Beyond this page, JGS1 Quartz Glass routinely runs through double-side polishing, sandblasting, grinding, edge grinding in our shop – most real parts combine two or three of these steps.

Getting the drawing right

The shop-floor rules that matter here:

  • Material note: UV-grade surfaces must be polished without subsurface damage that scatters below 250 nm.
  • Process boundary: wall thickness between adjacent cores should exceed 2 mm to avoid bridge cracking.
  • Over-specification is the quiet budget killer: a 20/10 scratch-dig face costs roughly three times an 80/50 face, so grade each surface individually.

For the complete framework, see the tolerance design guide and the holes and edges design guide.

Typical applications

coring jgs1 quartz glass shows up across laser systems (windows, beam splitters, debris shields); aerospace optics (sensor windows, star-tracker flats, radiation-tolerant ports). Background reading on the underlying material science: RP Photonics: fused silica.

The fastest route to a quote is geometry: use the 3D configurator below, or the site-wide custom glass machining 3D builder for fully custom parts.

Related reading on this site: JGS1 quartz glass, fused silica wafers 2-12 inch, glass hole micromachining.

Common questions

What tolerances are achievable on JGS1 Quartz Glass parts?

Ground features hold +/-0.01 mm and lapped thickness reaches +/-0.003 mm. UV-grade surfaces must be polished without subsurface damage that scatters below 250 nm.

What thickness range do you stock for JGS1 Quartz Glass?

Standard stock spans 0.10 – 30 mm, with blanks up to 300 mm diameter. Other formats are sourced per order.

How does JGS1 Quartz Glass behave under heat?

CTE is 0.55 x 10^-6 /K and continuous service reaches 1,100 C continuous, which is what drives its use where deep-UV transmission to 185 nm matters.

What accuracy does coring hold?

Diameter +/-0.05 mm with minimum features of 2 mm core diameter. Wall thickness between adjacent cores should exceed 2 mm to avoid bridge cracking.

What equipment runs the coring work?

Diamond core drills with rotary fixtures.

Specifications on this page were last reviewed by our engineering team in July 2026.

Configure in 3D

3D Builder

PRECISION GLASS 3D
3D Precision Glass Configurator Build a visual 3D preview for custom precision glass parts, including wafers, microfluidic chips, coated glass, optical filters, and machined quartz plates. This tool is for visual configuration only. Final dimensions, tolerances, materials, coatings, and manufacturability will be reviewed from your drawing or specification.
3D GLASS PREVIEW Visual Specification

Custom Glass Builder

Interactive visual preview for custom precision glass configuration.

SP SPEC SUMMARY:
Import Code (One-Click Recall)

Save this code before you leave — it is the only way to recall this exact model. If you lose it, your configuration cannot be restored.

SUBMIT RFQ — ENGINEERING REVIEW Your current 3D configuration and specification summary are attached automatically. Attach a drawing if you have one.
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FREQUENTLY ASKED QUESTIONS
What if my part does not match any standard builder?

Use the custom glass builder: choose shape (including ring or drawing-defined), size, thickness, optional holes, coating and edge/surface finish, set a tolerance, preview it in 3D and attach a drawing to the RFQ.

Which materials can the custom builder use?

Fused silica, quartz, JGS1/JGS2, Borofloat 33, alkali-free and borosilicate glass, optical and soda-lime glass, or a named custom material such as sapphire or Zerodur.

Need a different product family? Open the full 3D builder.

Engineering Review

Have a drawing for this process?

Upload it with your RFQ - engineering replies with a DFM note and firm lead time.