Process Capability

Double-Side Polishing Quartz Glass

Double-Side Polishing Quartz Glass: Quartz Glass, CTE 0.59 x 10^-6 /K; TTV under 3 um. No MOQ, prototypes in 5-10 days, DFM review with every RFQ.

deployed_code

Double-Side Polishing Quartz Glass – Quartz Glass (CTE 0.59 x 10^-6 /K, 260 nm – 2.5 um); Double-Side Polishing to TTV under 3 um. No minimum order; DFM review included with every RFQ.

Ask any process engineer what makes quartz glass difficult and the answer is specific: natural-quartz batches vary in metallic ppm, so semiconductor lots need certs per melt. Our double-side polishing line is tooled around exactly that – planetary double-side polishers with carrier plates – holding TTV under 3 um on parts from 0.1 – 10 mm thick.

Specification envelope

Material Quartz Glass (GE214-equivalent, semiconductor grade)
Thermal expansion (CTE) 0.59 x 10^-6 /K
Service temperature 1,050 C continuous
Transmission range 260 nm – 2.5 um
Density 2.20 g/cm3
Knoop hardness 500 kg/mm2
Refractive index 1.459 @ 587 nm
Stock thickness 0.20 – 60 mm
Maximum blank size 450 mm diameter
Process Double-Side Polishing
Working tolerance TTV under 3 um
Minimum feature Ra below 0.5 nm both faces
Surface finish 60/40 to 20/10 both faces
Thickness window 0.1 – 10 mm
Edge condition edge-rounded before DSP
RFQ inputs PDF/DXF/STEP drawing, quantity brackets, surface and edge spec

Process window

Double-Side Polishing earns its place through wafer-grade parallelism and sub-nanometer roughness on both faces simultaneously. Its boundary condition – parts must be round or near-round; strongly asymmetric outlines wedge in the carriers – is the first thing our DFM review checks.

Beyond this page, Quartz Glass routinely runs through dicing, drilling, polishing, etching in our shop – most real parts combine two or three of these steps.

Design guidance

Three items decide most of the cost and lead time on this work:

  • Material note: natural-quartz batches vary in metallic ppm, so semiconductor lots need certs per melt.
  • Process boundary: parts must be round or near-round; strongly asymmetric outlines wedge in the carriers.
  • Over-specification is the quiet budget killer: a 20/10 scratch-dig face costs roughly three times an 80/50 face, so grade each surface individually.

The full rules live in our tolerance design guide and holes and edges design guide.

Typical applications

Orders for double-side polishing quartz glass cluster in semiconductor equipment (view ports, wafer carriers, plasma rings, chamber windows); laboratory instruments (cuvettes, sight glasses, stir-cell windows). Background reading on the underlying material science: ScienceDirect: quartz glass.

The fastest route to a quote is geometry: use the 3D builder below, draw a dimensioned 2D drawing from it, or open the site-wide custom glass machining 3D + 2D builder for fully custom parts.

Engineers scoping this work usually also review JGS1 quartz glass, precision glass grinding, wafer dicing process.

Frequently asked questions

What equipment runs the double-side polishing work?

Planetary double-side polishers with carrier plates.

Is there a minimum order for double-side polishing quartz glass?

No. Single prototypes are accepted, and pricing steps down at 10, 100 and 1,000 pieces.

How fast can prototypes ship?

Machined prototypes ship in 5 – 10 working days. Coated or bonded parts add 1 – 2 weeks depending on queue slots.

What files do you need for a quote?

A dimensioned PDF plus DXF or STEP geometry. If only a sketch exists, our drawing review service formalizes it before quoting.

Do parts ship with inspection data?

Dimensional reports, surface certificates and material certs per melt are available; specify the level on the RFQ.

Specifications on this page were last reviewed by our engineering team in September 2026.

Configure in 3D, draw in 2D

3D Model & 2D Drawing Builder

PRECISION GLASS 3D
3D Precision Glass Configurator Build a visual 3D preview for custom precision glass parts, including wafers, microfluidic chips, coated glass, optical filters, and machined quartz plates. This tool is for visual configuration only. Final dimensions, tolerances, materials, coatings, and manufacturability will be reviewed from your drawing or specification.
3D GLASS PREVIEW Visual Specification

Custom Glass Builder

Interactive visual preview for custom precision glass configuration.

SP SPEC SUMMARY:
Import Code (One-Click Recall)

Save this code before you leave — it is the only way to recall this exact model. If you lose it, your configuration cannot be restored.

SUBMIT RFQ — ENGINEERING REVIEW Your current 3D configuration and specification summary are attached automatically. Attach a drawing if you have one.
Arithmetic verification image

FREQUENTLY ASKED QUESTIONS
What if my part does not match any standard builder?

Use the custom glass builder: choose shape (including ring or drawing-defined), size, thickness, optional holes, coating and edge/surface finish, set a tolerance, preview it in 3D and attach a drawing to the RFQ.

Which materials can the custom builder use?

Fused silica, quartz, JGS1/JGS2, Borofloat 33, alkali-free and borosilicate glass, optical and soda-lime glass, or a named custom material such as sapphire or Zerodur.

Need a different product family? Open the full 3D + 2D builder.

Engineering Review

Have a drawing for this process?

Upload it with your RFQ - engineering replies with a DFM note and firm lead time.