Process Capability

Grinding D263 Thin Glass

Grinding D263 Thin Glass: D263 Thin Glass, CTE 7.2 x 10^-6 /K; flatness to 5 um over 100 mm. No MOQ, prototypes in 5-10 days, DFM review with every RFQ.

Grinding D263 Thin Glass

Grinding D263 Thin Glass – D263 Thin Glass (CTE 7.2 x 10^-6 /K, 350 nm – 2.0 um); Grinding to flatness to 5 um over 100 mm. No minimum order; DFM review included with every RFQ.

grinding d263 thin glass is a materials problem before it is a machining problem. D263 Thin Glass has down-drawn fire-polished surfaces and a Knoop hardness of 590 kg/mm2, so the grinding recipe – feeds, coolant, tooling – differs from what works on ordinary float glass. The line runs rotary surface grinders and double-disc machines with diamond wheels and holds flatness to 5 um over 100 mm.

Key parameters

Material D263 Thin Glass (SCHOTT D 263 T eco)
Thermal expansion (CTE) 7.2 x 10^-6 /K
Service temperature 400 C (Tg 557 C)
Transmission range 350 nm – 2.0 um
Density 2.51 g/cm3
Knoop hardness 590 kg/mm2
Refractive index 1.523 @ 587 nm
Stock thickness 0.03 – 1.1 mm
Maximum blank size 440 x 360 mm
Process Grinding
Working tolerance flatness to 5 um over 100 mm
Minimum feature thickness to +/-0.005 mm
Surface finish Ra 0.2 – 0.8 um
Thickness window 0.3 – 60 mm
Edge condition ground perimeter, squareness 0.02 mm
RFQ inputs PDF/DXF/STEP drawing, quantity brackets, surface and edge spec

Getting the drawing right

Before sending the RFQ, check these against your drawing:

  • Material note: ultra-thin stock cannot take conventional clamping; parts are machined on wax or UV-tape carriers.
  • Process boundary: subsurface damage of 5 – 15 um must be budgeted and removed by polishing on optical faces.
  • Over-specification is the quiet budget killer: a 20/10 scratch-dig face costs roughly three times an 80/50 face, so grade each surface individually.

For the complete framework, see the tolerance design guide and the holes and edges design guide.

Process window

Grinding earns its place through bringing thickness, flatness and parallelism into calibrated tolerance before polish. Its boundary condition – subsurface damage of 5 – 15 um must be budgeted and removed by polishing on optical faces – is the first thing our DFM review checks.

Beyond this page, D263 Thin Glass routinely runs through dicing, cnc machining, etching, polishing in our shop – most real parts combine two or three of these steps.

Typical applications

grinding d263 thin glass shows up across medical diagnostics (flow cells, slides, microplate bottoms, cuvette windows); led packaging (groove covers, phosphor carriers, package windows); oled packaging (cover lids, frit-seal frames, fill-port plates). Background reading on the underlying material science: SCHOTT D 263 thin glass.

The fastest route to a quote is geometry: use the 3D builder below, draw a dimensioned 2D drawing from it, or open the site-wide custom glass machining 3D + 2D builder for fully custom parts.

Engineers scoping this work usually also review precision glass grinding, edge grinding overview, fused silica wafers 2-12 inch.

Buyer questions, answered

What equipment runs the grinding work?

Rotary surface grinders and double-disc machines with diamond wheels.

Is there a minimum order for grinding d263 thin glass?

No. Single prototypes are accepted, and pricing steps down at 10, 100 and 1,000 pieces.

How fast can prototypes ship?

Machined prototypes ship in 5 – 10 working days. Coated or bonded parts add 1 – 2 weeks depending on queue slots.

What files do you need for a quote?

A dimensioned PDF plus DXF or STEP geometry. If only a sketch exists, our drawing review service formalizes it before quoting.

Do parts ship with inspection data?

Dimensional reports, surface certificates and material certs per melt are available; specify the level on the RFQ.

Specifications on this page were last reviewed by our engineering team in September 2026.

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FREQUENTLY ASKED QUESTIONS
What if my part does not match any standard builder?

Use the custom glass builder: choose shape (including ring or drawing-defined), size, thickness, optional holes, coating and edge/surface finish, set a tolerance, preview it in 3D and attach a drawing to the RFQ.

Which materials can the custom builder use?

Fused silica, quartz, JGS1/JGS2, Borofloat 33, alkali-free and borosilicate glass, optical and soda-lime glass, or a named custom material such as sapphire or Zerodur.

Need a different product family? Open the full 3D + 2D builder.

Engineering Review

Have a drawing for this process?

Upload it with your RFQ - engineering replies with a DFM note and firm lead time.