Process Capability

Dicing JGS1 Quartz Glass

Dicing JGS1 Quartz Glass: JGS1 Quartz Glass, CTE 0.55 x 10^-6 /K; +/-0.01 mm index accuracy. No MOQ, prototypes in 5-10 days, DFM review with every RFQ.

Dicing JGS1 Quartz Glass

Dicing JGS1 Quartz Glass – JGS1 Quartz Glass (CTE 0.55 x 10^-6 /K, 185 nm – 2.5 um (UV grade)); Dicing to +/-0.01 mm index accuracy. No minimum order; DFM review included with every RFQ.

dicing jgs1 quartz glass is a materials problem before it is a machining problem. JGS1 Quartz Glass has deep-uv transmission to 185 nm and a Knoop hardness of 500 kg/mm2, so the dicing recipe – feeds, coolant, tooling – differs from what works on ordinary float glass. The line runs automatic dicing saws with resin and metal-bond blades and holds +/-0.01 mm index accuracy.

Key parameters

Material JGS1 Quartz Glass (UV-grade synthetic, bubble class 0)
Thermal expansion (CTE) 0.55 x 10^-6 /K
Service temperature 1,100 C continuous
Transmission range 185 nm – 2.5 um (UV grade)
Density 2.20 g/cm3
Knoop hardness 500 kg/mm2
Refractive index 1.458 @ 587 nm
Stock thickness 0.10 – 30 mm
Maximum blank size 300 mm diameter
Process Dicing
Working tolerance +/-0.01 mm index accuracy
Minimum feature 30 um kerf
Surface finish edge chipping under 15 um
Thickness window 0.05 – 3 mm
Edge condition saw edge, optional etch relief
RFQ inputs PDF/DXF/STEP drawing, quantity brackets, surface and edge spec

DFM notes from the shop floor

Three items decide most of the cost and lead time on this work:

  • Material note: UV-grade surfaces must be polished without subsurface damage that scatters below 250 nm.
  • Process boundary: straight-line cuts only; contours route to laser cutting instead.
  • Over-specification is the quiet budget killer: a 20/10 scratch-dig face costs roughly three times an 80/50 face, so grade each surface individually.

The full rules live in our tolerance design guide and holes and edges design guide.

Process window

Dicing earns its place through singulating wafers into dies with tight index accuracy and low chipping. Its boundary condition – straight-line cuts only; contours route to laser cutting instead – is the first thing our DFM review checks.

Beyond this page, JGS1 Quartz Glass routinely runs through etching, ultrasonic machining, lapping, cnc machining in our shop – most real parts combine two or three of these steps.

Application context

Orders for dicing jgs1 quartz glass cluster in laser systems (windows, beam splitters, debris shields); aerospace optics (sensor windows, star-tracker flats, radiation-tolerant ports). Background reading on the underlying material science: RP Photonics: fused silica.

Dimensions still moving? Configure this part live in the 3D + 2D builder below, or open the full custom glass machining 3D + 2D builder to start from a blank canvas.

Useful companion pages: fused silica wafers 2-12 inch, wafer dicing process, optical glass options.

Frequently asked questions

What equipment runs the dicing work?

Automatic dicing saws with resin and metal-bond blades.

Is there a minimum order for dicing jgs1 quartz glass?

No. Single prototypes are accepted, and pricing steps down at 10, 100 and 1,000 pieces.

How fast can prototypes ship?

Machined prototypes ship in 5 – 10 working days. Coated or bonded parts add 1 – 2 weeks depending on queue slots.

What files do you need for a quote?

A dimensioned PDF plus DXF or STEP geometry. If only a sketch exists, our drawing review service formalizes it before quoting.

Do parts ship with inspection data?

Dimensional reports, surface certificates and material certs per melt are available; specify the level on the RFQ.

Specifications on this page were last reviewed by our engineering team in September 2026.

Configure in 3D, draw in 2D

3D Model & 2D Drawing Builder

PRECISION GLASS 3D
3D Precision Glass Configurator Build a visual 3D preview for custom precision glass parts, including wafers, microfluidic chips, coated glass, optical filters, and machined quartz plates. This tool is for visual configuration only. Final dimensions, tolerances, materials, coatings, and manufacturability will be reviewed from your drawing or specification.
3D GLASS PREVIEW Visual Specification

Custom Glass Builder

Interactive visual preview for custom precision glass configuration.

SP SPEC SUMMARY:
Import Code (One-Click Recall)

Save this code before you leave — it is the only way to recall this exact model. If you lose it, your configuration cannot be restored.

SUBMIT RFQ — ENGINEERING REVIEW Your current 3D configuration and specification summary are attached automatically. Attach a drawing if you have one.
Arithmetic verification image

FREQUENTLY ASKED QUESTIONS
What if my part does not match any standard builder?

Use the custom glass builder: choose shape (including ring or drawing-defined), size, thickness, optional holes, coating and edge/surface finish, set a tolerance, preview it in 3D and attach a drawing to the RFQ.

Which materials can the custom builder use?

Fused silica, quartz, JGS1/JGS2, Borofloat 33, alkali-free and borosilicate glass, optical and soda-lime glass, or a named custom material such as sapphire or Zerodur.

Need a different product family? Open the full 3D + 2D builder.

Engineering Review

Have a drawing for this process?

Upload it with your RFQ - engineering replies with a DFM note and firm lead time.