Process Capability

Lapping JGS2 Quartz Glass

Lapping JGS2 Quartz Glass: JGS2 Quartz Glass, CTE 0.55 x 10^-6 /K; flatness 1 - 3 um. No MOQ, prototypes in 5-10 days, DFM review with every RFQ.

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Quick answer: Lapping JGS2 Quartz Glass covers JGS2 Quartz Glass (CTE 0.55 x 10^-6 /K, 220 nm – 2.5 um); Lapping to flatness 1 – 3 um. Prototypes ship in 5-10 working days.

Ask any process engineer what makes jgs2 quartz glass difficult and the answer is specific: thicker blanks need stress-relief annealing before tight-flatness grinding. Our lapping line is tooled around exactly that – cast-iron lap plates with boron carbide and alumina slurries – holding flatness 1 – 3 um on parts from 0.2 – 40 mm thick.

Specification envelope

Material JGS2 Quartz Glass (Optical grade, bubble class 1)
Thermal expansion (CTE) 0.55 x 10^-6 /K
Service temperature 1,100 C continuous
Transmission range 220 nm – 2.5 um
Density 2.20 g/cm3
Knoop hardness 500 kg/mm2
Refractive index 1.458 @ 587 nm
Stock thickness 0.20 – 40 mm
Maximum blank size 300 mm diameter
Process Lapping
Working tolerance flatness 1 – 3 um
Minimum feature thickness +/-0.003 mm
Surface finish Ra 0.2 – 0.6 um matte
Thickness window 0.2 – 40 mm
Edge condition not applicable
RFQ inputs PDF/DXF/STEP drawing, quantity brackets, surface and edge spec

Process window

Lapping earns its place through restoring flatness and parallelism on plates and repairing bowed stock. Its boundary condition – lapped faces are translucent-matte; optical clarity requires a subsequent polish – is the first thing our DFM review checks.

Beyond this page, JGS2 Quartz Glass routinely runs through edge grinding, sandblasting, cnc machining, dicing in our shop – most real parts combine two or three of these steps.

Design guidance

The shop-floor rules that matter here:

  • Material note: thicker blanks need stress-relief annealing before tight-flatness grinding.
  • Process boundary: lapped faces are translucent-matte; optical clarity requires a subsequent polish.
  • Over-specification is the quiet budget killer: a 20/10 scratch-dig face costs roughly three times an 80/50 face, so grade each surface individually.

The full rules live in our tolerance design guide and holes and edges design guide.

Who orders this

Orders for lapping jgs2 quartz glass cluster in scientific instruments (reference flats, cells, prism mounts, stage inserts); led packaging (groove covers, phosphor carriers, package windows); ccd inspection equipment (CCD cover plates, reference grids, stage glass). Background reading on the underlying material science: ScienceDirect: fused quartz.

The fastest route to a quote is geometry: use the 3D configurator below, or the site-wide custom glass machining 3D builder for fully custom parts.

Engineers scoping this work usually also review fused silica wafers 2-12 inch, wafer dicing process, custom microfluidic chip.

Buyer questions, answered

What tolerances are achievable on JGS2 Quartz Glass parts?

Ground features hold +/-0.01 mm and lapped thickness reaches +/-0.003 mm. Thicker blanks need stress-relief annealing before tight-flatness grinding.

What thickness range do you stock for JGS2 Quartz Glass?

Standard stock spans 0.20 – 40 mm, with blanks up to 300 mm diameter. Other formats are sourced per order.

How does JGS2 Quartz Glass behave under heat?

CTE is 0.55 x 10^-6 /K and continuous service reaches 1,100 C continuous, which is what drives its use where visible and near-IR clarity matters.

What accuracy does lapping hold?

Flatness 1 – 3 um with minimum features of thickness +/-0.003 mm. Lapped faces are translucent-matte; optical clarity requires a subsequent polish.

Specifications on this page were last reviewed by our engineering team in July 2026.

Configure in 3D

3D Builder

PRECISION GLASS 3D
3D Precision Glass Configurator Build a visual 3D preview for custom precision glass parts, including wafers, microfluidic chips, coated glass, optical filters, and machined quartz plates. This tool is for visual configuration only. Final dimensions, tolerances, materials, coatings, and manufacturability will be reviewed from your drawing or specification.
3D GLASS PREVIEW Visual Specification

Custom Glass Builder

Interactive visual preview for custom precision glass configuration.

SP SPEC SUMMARY:
Import Code (One-Click Recall)

Save this code before you leave — it is the only way to recall this exact model. If you lose it, your configuration cannot be restored.

SUBMIT RFQ — ENGINEERING REVIEW Your current 3D configuration and specification summary are attached automatically. Attach a drawing if you have one.
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FREQUENTLY ASKED QUESTIONS
What if my part does not match any standard builder?

Use the custom glass builder: choose shape (including ring or drawing-defined), size, thickness, optional holes, coating and edge/surface finish, set a tolerance, preview it in 3D and attach a drawing to the RFQ.

Which materials can the custom builder use?

Fused silica, quartz, JGS1/JGS2, Borofloat 33, alkali-free and borosilicate glass, optical and soda-lime glass, or a named custom material such as sapphire or Zerodur.

Need a different product family? Open the full 3D builder.

Engineering Review

Have a drawing for this process?

Upload it with your RFQ - engineering replies with a DFM note and firm lead time.