Process Capability

Lapping Soda-Lime Glass

Lapping Soda-Lime Glass: Soda-Lime Glass, CTE 9.0 x 10^-6 /K; flatness 1 - 3 um. No MOQ, prototypes in 5-10 days, DFM review with every RFQ.

deployed_code

Lapping Soda-Lime Glass: Soda-Lime Glass (CTE 9.0 x 10^-6 /K, 360 nm – 2.0 um); Lapping to flatness 1 – 3 um. Single-piece prototypes to production volumes, quoted from your drawing.

The combination of Soda-Lime Glass and Lapping comes up constantly in RFQs for a reason – the material offers temperable for 4-5x strength, and Lapping is the right way to get accurate geometry into it. Expect flatness 1 – 3 um and Ra 0.2 – 0.6 um matte.

The numbers

Material Soda-Lime Glass (Float per ASTM C1036, low-iron option)
Thermal expansion (CTE) 9.0 x 10^-6 /K
Service temperature 350 C continuous
Transmission range 360 nm – 2.0 um
Density 2.50 g/cm3
Knoop hardness 585 kg/mm2
Refractive index 1.52 @ 587 nm
Stock thickness 0.40 – 19 mm
Maximum blank size 1,000 x 800 mm
Process Lapping
Working tolerance flatness 1 – 3 um
Minimum feature thickness +/-0.003 mm
Surface finish Ra 0.2 – 0.6 um matte
Thickness window 0.2 – 40 mm
Edge condition not applicable
RFQ inputs PDF/DXF/STEP drawing, quantity brackets, surface and edge spec

Specification advice

The shop-floor rules that matter here:

  • Material note: higher CTE means edge chips propagate under thermal load, so edge finishing quality drives reliability.
  • Process boundary: lapped faces are translucent-matte; optical clarity requires a subsequent polish.
  • Over-specification is the quiet budget killer: a 20/10 scratch-dig face costs roughly three times an 80/50 face, so grade each surface individually.

For the complete framework, see the tolerance design guide and the holes and edges design guide.

Process window

Lapping earns its place through restoring flatness and parallelism on plates and repairing bowed stock. Its boundary condition – lapped faces are translucent-matte; optical clarity requires a subsequent polish – is the first thing our DFM review checks.

Beyond this page, Soda-Lime Glass routinely runs through grinding, edge grinding, cnc machining in our shop – most real parts combine two or three of these steps.

Where these parts end up

Orders for lapping soda-lime glass cluster in led packaging (groove covers, phosphor carriers, package windows); industrial displays (touch covers, gauge windows, printed bezels). Background reading on the underlying material science: ASTM C1036 flat glass standard.

The fastest route to a quote is geometry: use the 3D builder below, draw a dimensioned 2D drawing from it, or open the site-wide custom glass machining 3D + 2D builder for fully custom parts.

Related reading on this site: glass wafer bonding, ITO coated glass, material selection guide.

Buyer questions, answered

What equipment runs the lapping work?

Cast-iron lap plates with boron carbide and alumina slurries.

Is there a minimum order for lapping soda-lime glass?

No. Single prototypes are accepted, and pricing steps down at 10, 100 and 1,000 pieces.

How fast can prototypes ship?

Machined prototypes ship in 5 – 10 working days. Coated or bonded parts add 1 – 2 weeks depending on queue slots.

What files do you need for a quote?

A dimensioned PDF plus DXF or STEP geometry. If only a sketch exists, our drawing review service formalizes it before quoting.

Specifications on this page were last reviewed by our engineering team in September 2026.

Configure in 3D, draw in 2D

3D Model & 2D Drawing Builder

PRECISION GLASS 3D
3D Precision Glass Configurator Build a visual 3D preview for custom precision glass parts, including wafers, microfluidic chips, coated glass, optical filters, and machined quartz plates. This tool is for visual configuration only. Final dimensions, tolerances, materials, coatings, and manufacturability will be reviewed from your drawing or specification.
3D GLASS PREVIEW Visual Specification

Custom Glass Builder

Interactive visual preview for custom precision glass configuration.

SP SPEC SUMMARY:
Import Code (One-Click Recall)

Save this code before you leave — it is the only way to recall this exact model. If you lose it, your configuration cannot be restored.

SUBMIT RFQ — ENGINEERING REVIEW Your current 3D configuration and specification summary are attached automatically. Attach a drawing if you have one.
Arithmetic verification image

FREQUENTLY ASKED QUESTIONS
What if my part does not match any standard builder?

Use the custom glass builder: choose shape (including ring or drawing-defined), size, thickness, optional holes, coating and edge/surface finish, set a tolerance, preview it in 3D and attach a drawing to the RFQ.

Which materials can the custom builder use?

Fused silica, quartz, JGS1/JGS2, Borofloat 33, alkali-free and borosilicate glass, optical and soda-lime glass, or a named custom material such as sapphire or Zerodur.

Need a different product family? Open the full 3D + 2D builder.

Engineering Review

Have a drawing for this process?

Upload it with your RFQ - engineering replies with a DFM note and firm lead time.