Etching Soda-Lime Glass: Soda-Lime Glass (CTE 9.0 x 10^-6 /K, 360 nm – 2.0 um); Etching to depth control +/-1 um. Single-piece prototypes to production volumes, quoted from your drawing.
etching soda-lime glass is a materials problem before it is a machining problem. Soda-Lime Glass has lowest cost per square meter and a Knoop hardness of 585 kg/mm2, so the etching recipe – feeds, coolant, tooling – differs from what works on ordinary float glass. The line runs buffered HF wet benches and masked lithography line and holds depth control +/-1 um.
Key parameters
| Material | Soda-Lime Glass (Float per ASTM C1036, low-iron option) |
|---|---|
| Thermal expansion (CTE) | 9.0 x 10^-6 /K |
| Service temperature | 350 C continuous |
| Transmission range | 360 nm – 2.0 um |
| Density | 2.50 g/cm3 |
| Knoop hardness | 585 kg/mm2 |
| Refractive index | 1.52 @ 587 nm |
| Stock thickness | 0.40 – 19 mm |
| Maximum blank size | 1,000 x 800 mm |
| Process | Etching |
| Working tolerance | depth control +/-1 um |
| Minimum feature | 10 um channel width (masked HF) |
| Surface finish | isotropic smooth walls |
| Thickness window | 0.1 – 5 mm |
| Edge condition | stress-relief etch available |
| RFQ inputs | PDF/DXF/STEP drawing, quantity brackets, surface and edge spec |
Getting the drawing right
Three items decide most of the cost and lead time on this work:
- Material note: higher CTE means edge chips propagate under thermal load, so edge finishing quality drives reliability.
- Process boundary: isotropic undercut roughly equals depth, so masks are compensated at layout time.
- Over-specification is the quiet budget killer: a 20/10 scratch-dig face costs roughly three times an 80/50 face, so grade each surface individually.
For the complete framework, see the tolerance design guide and the holes and edges design guide.
Process window
Etching earns its place through microchannels, cavities and frosted textures without mechanical stress. Its boundary condition – isotropic undercut roughly equals depth, so masks are compensated at layout time – is the first thing our DFM review checks.
Beyond this page, Soda-Lime Glass routinely runs through sandblasting, ultrasonic machining, grinding, dicing in our shop – most real parts combine two or three of these steps.
Typical applications
etching soda-lime glass shows up across led packaging (groove covers, phosphor carriers, package windows); industrial displays (touch covers, gauge windows, printed bezels). Background reading on the underlying material science: ASTM C1036 flat glass standard.
Dimensions still moving? Configure this part live in the 3D builder below, or open the full custom glass machining 3D builder to start from a blank canvas.
Useful companion pages: special-shaped glass plates, beam splitter glass, Borofloat 33 selection guide.
Buyer questions, answered
What tolerances are achievable on Soda-Lime Glass parts?
Ground features hold +/-0.01 mm and lapped thickness reaches +/-0.003 mm. Higher CTE means edge chips propagate under thermal load, so edge finishing quality drives reliability.
What thickness range do you stock for Soda-Lime Glass?
Standard stock spans 0.40 – 19 mm, with blanks up to 1,000 x 800 mm. Other formats are sourced per order.
How does Soda-Lime Glass behave under heat?
CTE is 9.0 x 10^-6 /K and continuous service reaches 350 C continuous, which is what drives its use where lowest cost per square meter matters.
What accuracy does etching hold?
Depth control +/-1 um with minimum features of 10 um channel width (masked HF). Isotropic undercut roughly equals depth, so masks are compensated at layout time.
What equipment runs the etching work?
Buffered HF wet benches and masked lithography line.
Specifications on this page were last reviewed by our engineering team in July 2026.